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Tested and Ready 70° and 75° Thermostat

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  • Anri
    replied
    Originally posted by BBRTuning View Post

    This is great! I'll buy a 70C anyway when they're available and just run that at least for now, the EWP was more of a fun project to play around with but simplicity sounds nice..
    Beau,

    Years back I read Tech article from I dont
    remember from Behr or Wahler that in case
    they go bad they will alwasy stuck open, it
    has to do something with wax mixture they use
    inside and the proportion. This will explain why
    your old one and the one I still have is opening
    early, its on its way out.


    This design thermostat started life on E34M5.
    This is hi flow design comopared to the older traditional
    style design. Ever since every manufacture started
    using this type of thermostat. The E34M5 t-stat is in
    S62 engine as well.

    Regards,
    Anri

    Leave a comment:


  • digger
    replied
    Originally posted by sapote View Post

    This activated the fuel enrichment, not because engine is more efficient or higher performance.
    oil lubricants is best above 100C,
    more friction loss with cool cylinder walls.
    everyone knows lean is mean so enrichment will slow you down....the coolant and oil temp are not the same, nevertheless there is some coupling between the two but you can always drop down the viscoity if the oil temps are too low but this is not normally an issue on endurance type racing engine. Ofcourse on a drag racing engine they will run thin oils due to low oil temp and other reasons

    Leave a comment:


  • oceansize
    replied
    Originally posted by Anri View Post

    Hi,

    On FI running cooler temp is a must coolant and oil.
    Supercharges do create constant drag to the crank
    and loads the system means will generate more heat.

    Are you running fan clutch or E-fan ?

    Regards,
    Anri.
    Thanks Anri. I'm running a fan clutch.

    Leave a comment:


  • Anri
    replied
    Originally posted by oceansize View Post
    Anri

    Do you think there is an application for this in a street driven supercharged car? I'm running a conservative 5.5 pounds of boost.
    Hi,

    On FI running cooler temp is a must coolant and oil.
    Supercharges do create constant drag to the crank
    and loads the system means will generate more heat.

    Are you running fan clutch or E-fan ?

    Regards,
    Anri.
    Last edited by Anri; 03-06-2024, 03:36 PM.

    Leave a comment:


  • oceansize
    replied
    Anri

    Do you think there is an application for this in a street driven supercharged car? I'm running a conservative 5.5 pounds of boost.

    Leave a comment:


  • BBRTuning
    replied
    Originally posted by Anri View Post

    Beau,

    I have exact the same identical case with OEM
    t-stat from 1990 E34M5 with 200k+ it does open
    at around 68°C and New OEM BTT opens at exact
    79°C factory spec. While its kind of cool that is a sign
    of going bad and if it gets stuck closed mama-mia. I
    have solution also for E34M5 3.6 3.8 70°C.


    The S54 70°C is ready. In fact, I tested it earlier this
    morning. It works great.



    Spec: Opens at exact 70°C fully open is at ~76°C
    closes at 62°C which is perfect. This weekend I will
    install it on Jonathan's freshly build S54 and I need
    to collect data installed in the engine with flow.

    In your case with El. fan you can extend the max
    speed, don't know were is your temp sensor installed ?
    its a win win.


    People with fan clutch will work great as well, the engagement
    will be earlier and the switch off point on the fan clutch is at around
    65°C


    Starting from Next weekend give it max 1 week of
    daily driving conditions and I will be ready to make
    Group Buy for the 70°C.

    As much as like EWP and the benefits deep down
    keep coming back to simplify and reliability. Sort of
    EL power steering..to name Volvo pump everyone is
    using etc..but what happens when we go to ButtonWillow
    and the massive Caster loads going directly to the to
    the electrical motor ? I am sure Motorsport el pumps
    are design to take the hi loads but I have better way
    to spent $2500 around the track car with more rewarding
    benefits.


    Regards,
    Anri
    This is great! I'll buy a 70C anyway when they're available and just run that at least for now, the EWP was more of a fun project to play around with but simplicity sounds nice..

    Leave a comment:


  • digger
    replied
    Originally posted by bigjae46 View Post

    Rogue sells a t-stat delete. I wonder if that’s would allow the coolant to run even cooler?
    it would run cooler but you are in effect building a boat engine and should build the engine with that application inmind. There is a very good chance of scuffing the pistons on a race engine as pistons will still get hot and expand at a high rate being Alumnium but the cylinders wont expand much at all with oe cast pistons the clearances are on the tight side of tolerance already. I imagine there are also diminishing returns as there needs to be a delta at all times

    Leave a comment:


  • Anri
    replied
    Originally posted by bigjae46 View Post

    Rogue sells a t-stat delete. I wonder if that’s would allow the coolant to run even cooler?
    It's never a good idea to delete thermostat completely.
    The warm up time will be forever which is not good.

    The coolant will not run cooler because no matter what
    ones the engine warms up it will never be able to go
    down to say 30-40°C even during winter time.

    Leave a comment:


  • bigjae46
    replied
    Originally posted by BBRTuning View Post
    Yep as mentioned lower coolant temp and higher oil temp up to a point is ideal from a power perspective. On my last engine build the OE thermostat that was in the car would operate around 70-72C for whatever reason, when I replaced the cooling system on my latest build it runs “correctly” at 80-82C now. Always wish I could get that old (worn?) thermostat back.

    I’ve actually started collecting parts to run an electric pump, have The CNC blockoff plate and was going to PWM control a Pierburg EWP in the Emtron ECU. Using closed loop you can easily target 65-70C under load and 85-90c during cruise and idle for efficiency for example. New OE performance cars (Porsche etc) do exactly this using electronic thermostats and EWPs, often running close to 100-105c at light load and dump the coolant temp when being driven hard and/or in Sport/Track mode.

    I looked into a custom thermostat as well but looked troublesome. If this happens I may just ditch the EWP project for simplicity!
    Rogue sells a t-stat delete. I wonder if that’s would allow the coolant to run even cooler?

    Leave a comment:


  • Anri
    replied
    Originally posted by BBRTuning View Post
    Yep as mentioned lower coolant temp and higher oil temp up to a point is ideal from a power perspective. On my last engine build the OE thermostat that was in the car would operate around 70-72C for whatever reason, when I replaced the cooling system on my latest build it runs “correctly” at 80-82C now. Always wish I could get that old (worn?) thermostat back.

    I’ve actually started collecting parts to run an electric pump, have The CNC blockoff plate and was going to PWM control a Pierburg EWP in the Emtron ECU. Using closed loop you can easily target 65-70C under load and 85-90c during cruise and idle for efficiency for example. New OE performance cars (Porsche etc) do exactly this using electronic thermostats and EWPs, often running close to 100-105c at light load and dump the coolant temp when being driven hard and/or in Sport/Track mode.

    I looked into a custom thermostat as well but looked troublesome. If this happens I may just ditch the EWP project for simplicity!
    Beau,

    I have exact the same identical case with OEM
    t-stat from 1990 E34M5 with 200k+ it does open
    at around 68°C and New OEM BTT opens at exact
    79°C factory spec. While its kind of cool that is a sign
    of going bad and if it gets stuck closed mama-mia. I
    have solution also for E34M5 3.6 3.8 70°C.


    The S54 70°C is ready. In fact, I tested it earlier this
    morning. It works great.



    Spec: Opens at exact 70°C fully open is at 75°C
    closes at 66°C which is perfect. This weekend I will
    install it on Jonathan's freshly build S54 and I need
    to collect data installed in the engine with flow.

    In your case with El. fan you can extend the max
    speed, don't know were is your temp sensor installed ?
    its a win win.


    People with fan clutch will work great as well, the engagement
    will be earlier and the switch off point on the fan clutch is at around
    65°C


    Starting from Next weekend give it max 1 week of
    daily driving conditions and I will be ready to make
    Group Buy for the 70°C.

    As much as like EWP and the benefits deep down
    keep coming back to simplify and reliability. Sort of
    EL power steering..to name Volvo pump everyone is
    using etc..but what happens when we go to ButtonWillow
    and the massive Caster loads going directly to the to
    the electrical motor ? I am sure Motorsport el pumps
    are design to take the hi loads but I have better way
    to spent $2500 around the track car with more rewarding
    benefits.


    Regards,
    Anri
    Last edited by Anri; 06-22-2024, 04:54 PM.

    Leave a comment:


  • George Hill
    replied
    Originally posted by sapote View Post

    This activated the fuel enrichment, not because engine is more efficient or higher performance.
    oil lubricants is best above 100C,
    more friction loss with cool cylinder walls.
    What? There is no "fuel enrichment" table based on coolant temp on these cars, some are even carbureted.

    Yes, we ran the oil higher temp higher than that, we are talking about coolant temp.

    Leave a comment:


  • sapote
    replied
    Originally posted by George Hill View Post
    When I was helping with the drag race cars Mid/upper 4's in the 1/8th mile (not BMW), we would connect the cooling system to refrigerated cooling system which would get the coolant down to near freezing. It would not be uncommon to have the blocks sweating because they were so cold when we would pull them to the starting line.
    This activated the fuel enrichment, not because engine is more efficient or higher performance.
    oil lubricants is best above 100C,
    more friction loss with cool cylinder walls.

    Leave a comment:


  • BBRTuning
    replied
    Yep as mentioned lower coolant temp and higher oil temp up to a point is ideal from a power perspective. On my last engine build the OE thermostat that was in the car would operate around 70-72C for whatever reason, when I replaced the cooling system on my latest build it runs “correctly” at 80-82C now. Always wish I could get that old (worn?) thermostat back.

    I’ve actually started collecting parts to run an electric pump, have The CNC blockoff plate and was going to PWM control a Pierburg EWP in the Emtron ECU. Using closed loop you can easily target 65-70C under load and 85-90c during cruise and idle for efficiency for example. New OE performance cars (Porsche etc) do exactly this using electronic thermostats and EWPs, often running close to 100-105c at light load and dump the coolant temp when being driven hard and/or in Sport/Track mode.

    I looked into a custom thermostat as well but looked troublesome. If this happens I may just ditch the EWP project for simplicity!

    Leave a comment:


  • George Hill
    replied
    When I was helping with the drag race cars Mid/upper 4's in the 1/8th mile (not BMW), we would connect the cooling system to refrigerated cooling system which would get the coolant down to near freezing. It would not be uncommon to have the blocks sweating because they were so cold when we would pull them to the starting line.

    Leave a comment:


  • Anri
    replied
    Originally posted by bigjae46 View Post
    The whole running hotter thing makes zero sense. My car feels like trash when the coolant would get over 220f. Feels excellent at 170f. My top speed data backs this up.
    Jae,

    Same thing here and with every E46M3.

    When I do dyno on cammed S54s and let them
    cool down at around 70-75°C in-between passes
    then hop in the car and do immediate pass the
    power is at peak, second run drops 3-4rwhp and
    on the 3rd run when the coolant temps is
    at 90-92°C they lose ~10rwhp.

    Additional cooling tricks and other tricks
    are required to be able to run near the peak
    ignition, and the internal expansion under control.



    Regards,
    Anri

    Leave a comment:

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