Originally posted by Titaniu//M
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S54 Vanos Info Thread
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Originally posted by Yeetus View PostThe toolset linked is out of stock, any other decent ones?
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Originally posted by Seagull View Post
Yeah, if you're following the Beisan procedure, that's the order of operations. What I encountered, and it sounds like LukeM as well, is that our timing was so off already that manual retarding with the splined shafts in place ccould only get us so far.
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Originally posted by mrgizmo04 View PostOn removing the vanos unit or retarding the cams or exposing the splines, one thing that helps a lot is removing the solenoid and the sealing plate from the unit first. That allows any oil/air to evacuate from the vanos unit and compress the pistons easier. Otherwise you could be working against closed solenoids while trying to compress a liquid, and oil has nowhere to escape to easily.
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Originally posted by MFANTIK View Post
Is that really random or does it happen almost always? I hear a similar sound when the engine is hot occasionally and on shut down. Don't really hear it while idling like yours. Is that sound the vanos rattle or is that what you're trying to chase down?
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On removing the vanos unit or retarding the cams or exposing the splines, one thing that helps a lot is removing the solenoid and the sealing plate from the unit first. That allows any oil/air to evacuate from the vanos unit and compress the pistons easier. Otherwise you could be working against closed solenoids while trying to compress a liquid, and oil has nowhere to escape to easily.
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Yeah, exhaust spline shaft is longer to account for protrusion of the hub tabs, so swapping them intake to exhaust would result in different amount if adv/ret travel than what the system expects.
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Originally posted by LukesM View PostI’m in the middle of this using all besian parts and Lang bolts. When I fully retarded my cams before disassembly I couldn’t get the cam alignment pin inserted into the exhaust cam. It went into the intake cam correctly. I’m assuming my engine was slightly out of time. Hopefully no issues timing it correctly.
to get the vanos unit off the head I used a paint scraper to slightly separate the unit and then I pry’d slightly with a plastic pry tool. Just like others stated and it worked great.
As an anecdote, I just did my VANOS with Besian everything. Turns out one of my hub tabs was broken. I also could not get the camshaft retarded to the point where I could get the alignment pin in before disassembly. Even further, when I went to remove the splined shaft from the exhaust cam/hub I was unable to! I had to remove all the hub bolts to get the hub to rotate enough where the splined shaft could come out. I could tell driving before the repair that something was wrong. Now, when I went to put everything back together, when the splined shaft is out you can rotate the cam freely and align it before you reinstall the splined shaft. I followed Raj's guide but also used Fatboys video with the tip on finding the sweet spot for inserting the splined shaft to get the most travel out of the system.
FWIW I have about 50 miles so far and no troubles. I have also noticed a dramatic difference in the powerband. Before repair I had no low end power then @ 3k RPM it would blast open like NOS. Now it's super smooth whole way through.
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Originally posted by JamesSJ1 View PostLong story made short (despite consciously noting which spline shaft does where), I found out what happens when you flip and install the spline shafts...fortunately it wasn't a "hard" mistake...just hours of rework. DIS adaptation failed almost immediately at +7 degrees on the exhaust check. The VANOS came off with difficulty again...but 10+ minutes pulling while tapping with a rubber mallet as suggested got me the space I needed to more work it apart from there until I could get get wrenches in there. Still confused why mine is so hard to pull back vs. any video or description, but it's been that way much of my life with this car (MrGizmo witnessed it once).
In other news, with everything put back together, following Beisan instructions to a T, I can now say my adaptation came back at 0.2 and 0.4 degrees, which I think puts that in the range of "perfect." Anything closer is just dumb luck.
I'll be opening another thread to share why I was doing the anti-rattle kit in the first place (did Beisan seals and oil pump disc years ago) and how it didn't do anything for my problem. Short version...the random rattle noise, most noticeable at 21-30 seconds in the video here: https://www.youtube.com/watch?v=mY-toVFeEFQ
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Long story made short (despite consciously noting which spline shaft does where), I found out what happens when you flip and install the spline shafts...fortunately it wasn't a "hard" mistake...just hours of rework. DIS adaptation failed almost immediately at +7 degrees on the exhaust check. The VANOS came off with difficulty again...but 10+ minutes pulling while tapping with a rubber mallet as suggested got me the space I needed to more work it apart from there until I could get get wrenches in there. Still confused why mine is so hard to pull back vs. any video or description, but it's been that way much of my life with this car (MrGizmo witnessed it once).
In other news, with everything put back together, following Beisan instructions to a T, I can now say my adaptation came back at 0.2 and 0.4 degrees, which I think puts that in the range of "perfect." Anything closer is just dumb luck.
I'll be opening another thread to share why I was doing the anti-rattle kit in the first place (did Beisan seals and oil pump disc years ago) and how it didn't do anything for my problem. Short version...the random rattle noise, most noticeable at 21-30 seconds in the video here: https://www.youtube.com/watch?v=mY-toVFeEFQ
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I’m in the middle of this using all besian parts and Lang bolts. When I fully retarded my cams before disassembly I couldn’t get the cam alignment pin inserted into the exhaust cam. It went into the intake cam correctly. I’m assuming my engine was slightly out of time. Hopefully no issues timing it correctly.
to get the vanos unit off the head I used a paint scraper to slightly separate the unit and then I pry’d slightly with a plastic pry tool. Just like others stated and it worked great.
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Originally posted by mrgizmo04 View PostAre you able to use the 24mm to retard the cam?
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Originally posted by JamesSJ1 View PostIn doing the anti-rattle kit, I had a hell of a time getting the VANOS to actually slide back so that I could get room for my wrenches in there and separate the splined shafts from the VANOS. Any special trick to this? I hate trying to pry anything in between there to force them apart and damage the mating surfaces.
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Originally posted by JamesSJ1 View PostIn doing the anti-rattle kit, I had a hell of a time getting the VANOS to actually slide back so that I could get room for my wrenches in there and separate the splined shafts from the VANOS. Any special trick to this? I hate trying to pry anything in between there to force them apart and damage the mating surfaces.
Only tool I use is a paint scraper on the two corners to initially separate the vanos from the head.
If you have a *plastic* pry tool set that is the only thing I would think of using to get in there and twist to get the VANOS off.
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