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Jason's 2006 E46 M3 6MT Coupe - Tiag/Imola

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  • Titaniu//M
    replied
    With lots of free time on my hands now that a stay at home order is in place, I have begun tackling many of the projects I have always hoped to do but never got around to.

    I picked up a used Dinan intake from a local E46 M3 owner last month, before the lockdown began. It wasn’t really on my radar to install an intake on this car, but the price was very fair and it goes along nicely with the Dinan strut tower brace on the car. The intake kit was almost entirely complete including the original CARB sticker and instructions, sans a couple of small nuts and bolts.

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    I found a pdf of the installation instructions (attached) which was a lifesaver compared to the grainy printout from 2005.

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    The installation was a lot more involved than I imagined. I thought it was going to take an hour or two tops, but it ended up taking me 4-5 hours to get everything to fit properly.

    The kit requires two holes to be drilled in the front fender liner, to relocate the headlight igniter. I don’t completely agree with Dinan’s placement of the headlight igniter, and if I had to do it again, I would place the igniter an inch or two lower. The higher placement of the igniter interfered with the placement of the horns, and I barely got everything to fit without touching.

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    Installation requires removal of the driver’s side headlight. Masking tape protected the top of the bumper, and zip-ties were handy in holding the headlight while I bolted the attached headlight igniter on.

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    Another gripe I had with the kit is the water solenoid relocation kit. The bracket that Dinan included is not a good design at all, and the water solenoid ended up sliding off before I even had the car fully back together. I ended up returning the solenoid to its stock location, but angling the intake elbow in a strategic way to prevent the two from touching.

    I elected to replace the tired looking filter with a new one, which can still be purchased directly from Dinan.

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    All and all, my impressions of the kit were good. While the install posed a few challenges, it does look nice in the engine bay.

    A new //M emblem on the engine cover, and full engine bay degreasing finished off the install.

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    I also completed a full paint correction on the car, replaced a few tired looking exterior trim pieces, and coated the entire car in Kamikaze Miyabi ceramic coating. Ceramic coatings are a semi-permanent alternative to waxes and sealants that have been gaining popularity in the detailing community in recent years. The BBS wheels were coated in CeramicPro wheel and caliper, which I had professionally installed. Normal ceramic coatings work fine on the car, but cannot withstand the harsher conditions on wheels and brakes.

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    I took the opportunity to remove the trunk lip spoiler on the car. This piece was most likely repainted, or initially painted and improperly prepped. It had chipped in multiple places, and I finally got tired of touching it up. Eventually, my goal is to replace the entire trunk with an OE CSL unit.

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    I didn’t realize how faded my hood vent had become after 14 years until I compared it side by side to a new piece.

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    Installed new kidney grilles to replace the pitted and tarnished original units.

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    A few pics of the car in my driveway – a better photoshoot will follow when I find the time.

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    Attached Files
    Last edited by Titaniu//M; 04-13-2020, 01:56 PM.

    Leave a comment:


  • Titaniu//M
    replied
    Originally posted by Mike0032 View Post
    Tiag is such a great color on the E46 chassis.

    I always thought the Imola interior was more of a fire engine red, rather than "brick red." Either way, a great combo.
    Thanks! I guess it's because the pics were taken on a cloudy day. Imola is indeed like a fire engine red under direct sunlight, pic of my center console on a sunny day for comparison.

    Attached Files

    Leave a comment:


  • Titaniu//M
    replied
    Originally posted by xpme46m3 View Post
    Nice!
    Thanks!

    Leave a comment:


  • Mike0032
    replied
    Tiag is such a great color on the E46 chassis.

    I always thought the Imola interior was more of a fire engine red, rather than "brick red." Either way, a great combo.

    Leave a comment:


  • xpme46m3
    replied
    Nice!

    Leave a comment:


  • Titaniu//M
    replied
    While quarantined at home, one of the things I did last week was rebuild my VANOS with upgraded Beisan components. Took me 3 days working about 6 hours a day, with one day spent cleaning all the parts.

    My valvetrain isn’t as clean as I would like it, but not the worst I have seen either. Thankfully both exhaust hub tabs were intact. Had either tab been broken, this would have added between $400-1000 to the repair as a used replacement or upgraded disc would have been needed.

    The Beisan DIY is very through, and Raj with Beisan was quick to answer any questions I had, even at 1 am. One thing to point out is that Beisan is now shipping a new oil pump disk design, which is no longer a re-drilled stock disc, but a new part made by the same supplier that BMW uses. I expressed my concerns and Raj assured me the new disk has been extensively tested in 50+ cars at this point.

    I had some trouble retarding the cams. At first, I had trouble finding a 24mm open ended wrench that was thin enough to fit on the cams. The Beisan DIY does not convey that the 24mm wrench needed cannot just be any 24mm wrench, but it needs to be one that is thin enough to slide over the hexagonal section of the cams. I went to multiple places all over town, until I found a Craftsman one at Lowes that was thin enough (for $24 – Yikes!). Then, I couldn’t get the exhaust camshaft to budge. The pin for the timing bridge fit into the exhaust cam fine with the motor at TDC (crank pin fully inserted), so I assumed it was fully retarded as-is.

    Everything else went pretty smoothly. I went through 4 cans of brake cleaner to scrub all the sludge off the VANOS unit. One thing the Beisan DIY doesn’t mention, but I found helpful was to mark the position of all rotating parts with an oil-based paint pen prior to disassembly. This made re-assembly a lot easier.

    If you need additional resources, ShopLifeTV also did a nice DIY for this on YouTube.

    The total cost for all the parts and specialized tools came out to just under $800, plus the cost of shop towels, brake cleaner and other consumables.

    The car feels somewhat smoother, and the VANOS seems slightly less noisy, but maybe that is just placebo effect.

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    Part Desc. Part No. Quantity Vendor Cost
    Beisan Upgraded Oil Pump Disk BS025 1 Beisan $150.00
    Beisan S54 Sealing Plate Repair Kit BS024 1 Beisan $10.00
    Beisan S54 Rebuilt Vanos Solenoid Coil Pack BS023 1 Beisan $150.00
    Beisan S54 Vanos Seals Repair Kit BS021 1 Beisan $60.00
    Beisan S54 Vanos Rattle Repair Kit BS022 1 Beisan $80.00
    Beisan S54/S62 Vanos Rattle Tools BS095 1 Beisan $20.00
    Beisan Exhaust Upper Chain Guide BS026 1 Beisan $80.00
    OEM Vanos Gasket 11367831938 1 BMW of Fairfax $14.03
    OEM Valve Cover Stud Grommet 11121437395 2 BMW of Fairfax $3.26
    OEM Oil Hose Drain Crush Washer 07119963129 2 BMW of Fairfax $1.10
    OEM Vanos Oil Accumulator Pipe Crush Washer 07119963072 2 BMW of Fairfax $0.80
    OEM Vanos Filter 11361401971 1 BMW of Fairfax $23.39
    OEM S62 Sprocket Hub Diaghragm Spring and Pressure Plate 11367833218 2 BMW of Fairfax $70.68
    OEM Sprocket Sleeve Bolts 07129905536 12 BMW of Fairfax $10.68
    OEM Chain Guide Mounting Bolt Washer 07119963342 1 BMW of Fairfax $0.79
    OEM Crankshaft Tensioner Washer 07119963418 1 BMW of Fairfax $0.85
    OEM Camshaft Alignment Bridge 83300493749 1 BMW of Fairfax $101.00
    OEM Crankshaft Locking Pin 83300490861 1 BMW of Fairfax $21.00
    TOTAL $776.58
    Last edited by Titaniu//M; 03-20-2020, 03:19 PM.

    Leave a comment:


  • Titaniu//M
    started a topic Jason's 2006 E46 M3 6MT Coupe - Tiag/Imola

    Jason's 2006 E46 M3 6MT Coupe - Tiag/Imola

    Hi all,

    Hope everyone is staying safe and healthy during these times. I had a journal over on M3F before it went down, but didn’t really keep up with it all that much. Hopefully I will be more diligent with this one.

    My M3 is a 2006 6MT coupe, finished in Tiag over Imola. As a March ’06 build, it is among the last E46 M3s built. I took ownership of the car in December ’18, the day after Christmas at 45k miles.

    Owning an E46 M3 was a childhood dream of mine. I’ve been searching on and off since 2015. I came close to buying a few examples, but ended up buying an automatic E92 335i in the meantime since I ultimately couldn’t find a 6MT E46 M3 clean enough, and within my budget. Glad to finally own the //M I've always lusted after.


    At just over a year of ownership, I’ve completed a number of maintenance items and installed a few reversible mods.

    Gone but not forgotten - My 2007 E92 335i Coupe - Monaco Blue/Grey

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    My E46 M3 the day I bought it - December 2018


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    At my preferred mechanic, RRT in Dulles, VA for a post-purchase inspection and brake fluid flush - January 2019

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    Current pics of the car - June 2020

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    Wheels
    BBS LM Wheels
    F: 19x8.5, ET +32
    R: 19x10, ET +25

    Tires
    Michelin PS4S Tires
    F: 245/35/R19
    R: 275/30/R19

    Suspension
    Bilstein PSS10 Coilovers
    Turner Motorsport Subframe Reinforcement Plates
    Road Racing Technologies (RRT) RTAB Shims

    Engine Bay
    Dinan D180-0464 Strut Tower Brace
    Dinan D763-1600 Cold Air Intake
    Supersprint Race Muffler, Section 3
    Beisan VANOS Rebuild

    Interior
    Ledermanz Alcantara/Leather Steering Wheel w/Red Stripe
    Front Seats Restored by Fibrenew NRWF
    AVIN Avant 4 Head Unit
    BavSound Speakers
    Dynavin HVAC Relocation Bracket
    OEM Illuminated ZHP Knob from an F10 M5
    OEM Alcantara Shift Boot
    OEM M-Performance Handbrake Handle
    OEM Euro Imola Red Armrest
    OEM Euro Center Console Tray

    Exterior
    OEM CSL Trunk Lid
    OEM Euro Front Bumper w/Reflector Delete
    Attached Files
    Last edited by Titaniu//M; 07-02-2020, 11:58 PM.
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