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Carbon hood #2. My supplier shipped me different epoxy which is turning out to be mildly disastrous.
My hood did not fully infuse so I am having to do a bunch of post work which is in progress and not looming forward to.
Also got my ass kicked making a dash with this f’ing epoxy! Yeah, this one ain’t gonna work 🤣!
Made some adjustments and the next one was better.
Last edited by bigjae46; 08-23-2025, 02:45 PM.
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I installed a ground control front sway bar. I know some mentioned it interfered with the splitter. It barely clears mine.
OEM bar w/bushings, housings, and bimmerworld endlinks - 15.6 lbs
GC bar - 12.6lbs.
3lbs of weight loss!
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Originally posted by Igor_M5 View PostHow come you ended up going with a OEM slicktop vs doing a CF panel?
Would love to PM you about an inquiry for a E91 CF roof, but I’m on ICE for 30 days so I’ll participate responsibly. 👀
Last edited by bigjae46; 05-25-2025, 03:57 PM.
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How come you ended up going with a OEM slicktop vs doing a CF panel?
Would love to PM you about an inquiry for a E91 CF roof, but I’m on ICE for 30 days so I’ll participate responsibly. 👀
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Originally posted by bigjae46 View PostFinding out the E46 poses a lot of challenges with splitter tunnels. The tunnels go right where the most common mounting location is under the frame rail. Then I lose a lot of area under the engine.
I can make a bracket to go over the tunnel for mounting. I will develop a brake cooling deflector plate to work with the tunnels. Last piece of under car aero is making a flat bottom thrust plate.
Doing my first cast molds. If this works, it will enable me to make small carbon parts relatively fast. I can make the mold in a couple of hours and then cast a carbon part in a out an hour or two. No hunting down vacuum leaks, and closely watching infusions although it is oddly exciting.
Floor mount adaptors and Heinzenboehmer’s strut brace mount.
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Originally posted by bigjae46 View PostFalken RT660 review
These are great budget tires that I think are faster than Toyo RRs. 275/40R17 set me back $1026 plus tax.
First, definitely takes an extra lap to get them to temp. My hot target for RRs is 30psi which puts me at about 22-23psi cold. I bumped these up to 24psi which got me to about 31psi. I will try higher pressures to see at what point it gets worse. I think I'll settle around 32psi.
First, they are the opposite of the RRs - stronger front end with a weaker rear. Once they were up to temp, the front end had more bite and feel especially under braking. Braking is the RR's biggest weakness. The rear end felt vague with the Falkens. It was more difficult to throttle steer. Maybe slightly higher pressures in the rear could help with this. I'm guessing there is a difference in sidewall stiffness.
I have 12 heat cycles on them so far and the wear looks minimal.
So far these are relatively faster 200 treadwear tires for a budget and seem to last. Looking like a great DE tire.
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Finding out the E46 poses a lot of challenges with splitter tunnels. The tunnels go right where the most common mounting location is under the frame rail. Then I lose a lot of area under the engine.
I can make a bracket to go over the tunnel for mounting. I will develop a brake cooling deflector plate to work with the tunnels. Last piece of under car aero is making a flat bottom thrust plate.
Doing my first cast molds. If this works, it will enable me to make small carbon parts relatively fast. I can make the mold in a couple of hours and then cast a carbon part in a out an hour or two. No hunting down vacuum leaks, and closely watching infusions although it is oddly exciting.
Floor mount adaptors and Heinzenboehmer’s strut brace mount.
Last edited by bigjae46; 05-19-2025, 06:58 AM.
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Bought an AiM ACC2 to get brake pressure data.
I am using this guide to tap into the existing brake pressure sensor wiring
MK60 Brake Pressure Sensor Data – GSR Motorsports
I had to pull out the ECU and box to get to the wire. You have to dig down in there because the sensor wires head down towards the ABS unit, not towards the ECU. Tapped into the black/violet wire.
The I bought a 4m 719 patch cable from Pegasus. The blue wire was pin 1. Not sure if this is the same for all of the Pegasus' patch cables. Routed it to the center console area through the firewall. Would have been fine with 3m.
Bad news...I have an old AiM Solo DL. A new sensor has to be programmed in Race Studio 3 so I need an Aim Solo 2 DL.I am debating on whether to go with an AiM dash or a Solo 2 DL. More of a reminder for me, the AiM dash was attractive because it would allow the addition of the brake pressure data. I can do that with the Solo 2 DL...so I should go that route.
I've made a commitment to keep my hobbies revenue neutral. I have to make money to spend money on my hobbies - cars and ice hockey. So the Solo 2 DL will have to wait until the summer. Just bought tires and lots of carbon fiber stuff.
Tried to get some aero data from around the wheels. Didn't work out because my hood is too flimsy. I could have tried to mount the gopro on the windshield. It was last minute and I was too lazy. Maybe next time.
Last edited by bigjae46; 05-14-2025, 12:37 PM.
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It has been a race against the weather. Need to get the dash mold done before it gets into the 90s. Fiberglass work is really not possible...or at least quality work is not possible. Got it done, came out great! Only 2 minor repair areas and the OE dash did release from the mold.
Prepping the dash to pull a mold from took awhile. I finished this back in Feb but got sidetracked.
I had to do a split mold. The mold is two parts that line up to make one part. This aids in getting parts out of the mold.
Still have a little clean up and some repairs to do but it came out really good!
The dash was delayed due to making a new hood mold. 3rd time is a charm...first part came out great!
Lesson learned, really need a partial underside to keep the hood from flapping around. About to bond and then final trim.
Last edited by bigjae46; 05-14-2025, 12:28 PM.
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Originally posted by George Hill View PostBlake is very fast, tough competition for sure. Don't sell yourself short either, you forgot to mention that to beat him you would have also had to set a TT3 lap record. And is he still running 315s? I thought I saw him mention trying to fit 335s?
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Blake is very fast, tough competition for sure. Don't sell yourself short either, you forgot to mention that to beat him you would have also had to set a TT3 lap record. And is he still running 315s? I thought I saw him mention trying to fit 335s?
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Falken RT660 review
These are great budget tires that I think are faster than Toyo RRs. 275/40R17 set me back $1026 plus tax.
First, definitely takes an extra lap to get them to temp. My hot target for RRs is 30psi which puts me at about 22-23psi cold. I bumped these up to 24psi which got me to about 31psi. I will try higher pressures to see at what point it gets worse. I think I'll settle around 32psi.
First, they are the opposite of the RRs - stronger front end with a weaker rear. Once they were up to temp, the front end had more bite and feel especially under braking. Braking is the RR's biggest weakness. The rear end felt vague with the Falkens. It was more difficult to throttle steer. Maybe slightly higher pressures in the rear could help with this. I'm guessing there is a difference in sidewall stiffness.
I have 12 heat cycles on them so far and the wear looks minimal.
So far these are relatively faster 200 treadwear tires for a budget and seem to last. Looking like a great DE tire.
- Likes 2
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