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Console project - making more space

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    DIY: Console project - making more space

    Ok, so - looking at our cars, there's not a whole lot of room in the console. That's mostly fine - I keep it uncluttered anyway. But, at any given time, you have your shades, cell phone (which keeps growing), parking pass (work), covid mask (ha!), plus a random receipt/pen/cards/etc that you collected. Where to keep all that stuff? They get lost in the glove box, and besides, that is a far reach. Map pocket? things rattle in there, and If I leave my phone there, I forget it - which is annoying. The rear ashtray is a no go for that reason as well - out of sight, out of mind. I want it in front of me.

    So, I turned to the ashtray and cup holder. I don't smoke, so I decided to take a donor piece and hollow it out. The ashtray door was the first to go, then I went to town with a Dremel, widening it as much as I could:





    Once done, the door area above the lighter was blocked off, and the whole piece painted to match the upper cubby. Ended up considerably wider, broader, and deeper overall:



    Fits my phone just fine (case shown):



    Next, the cup holder. Stock, it's very limited, with just two spots for cups and little else. I decided to join them together, like most modern designs.

    Before:



    After (Dremel, fabricate, glue, paint, sand, paint, etc..):



    Oh, and the fingers do keep cups in place, I had to redo the bands that go around, but it all works. The paint matches perfectly the rest of the console.

    How it looks all together. I have the Single - DIN radio by the way:



    It works brilliantly. getting in the car, the phone just drops in the cupholder so easily, I wonder why BMW didn't do this in the first place. There is enough space in the front cubby, and it's deep enough that nothing falls out, no matter how I drive. It looks factory - no one, outside the E46 community, can tell that it's a custom job. And it can all be swapped back to stock very easily if I want.

    I know I could of bought one of the two storage trays, but I wanted to keep the cupholder, with just a bit of added functionality. Hope it gives you guys ideas. 👍

    #2
    Great work! I'm one of the many that loves and uses the cupholders, but man that joined design that you made is the ticket.

    I'd be interested to see what you did for the rubber bands - cut and glue the ends to the new flat area?

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      #3
      Yeah, that cupholder is clean as hell. How long did that take you? It's blended so nicely!

      Sent from my SM-G781W using Tapatalk

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        #4
        fantastic ingenuity! had to do a doubletake on that cupholder it just looks so OE

        now it can also fit a phone if you're not using it as a cupholder!

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          #5
          what a great idea, will definitely be doing this to my cupholders!

          the iphones are so large now you cant put them anywhere where it doesnt rattle around. that and i would hate to ruin the clean look of the trim with a mount sticking out
          2005 6MT Coupe Mystic Blue

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            #6

            Thanks Guys, they came out beautiful, and make the car more useful. I love subtle mods like this - it looks close to OE, but there's a little extra that makes you look again.

            And yes - I didn't want a mount just for the phone, that doesn't look good.

            To answer your questions, - the bulk of the work was the ashtray - that took about 3 months, but it was mostly thinking how to do it, then fabricating as I went.

            The Cup holder took only about a month. I figure it'll take considerably less now that I know how it comes together.

            For the rubber bands - I didn't use the stock bands, because no matter how good a glue, I'd worry they would come apart. I used a large band that goes across both cups, (not a rubber band, more like an elastic/fabric, more durable), then fabricated two tabs that cinch them in the middle - that way, it makes contact all around, and works fine. That's how other designs do it.

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