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S6-37 6mt swap info (broken off from junk yard thread)

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  • heinzboehmer
    replied
    Originally posted by terra View Post

    My understanding is it's close enough that it'll all bolt up. I think there is technically a 5mm difference or so, but there's enough slack in the CV to make up for that.

    Not something I would bother with personally unless my 420g was dead. And if I were at that point, I'd probably also look into the GS6-45 and GS6-53 from the newer cars.
    I have a ton of seat time with an S6-45 and that thing shifts awesome.

    However, I've heard of multiple cases where people have experienced catastrophic synchro failure. Close friend of mine had the reverse synchro go in his car (same one I have a bunch of seat time in) and there's multiple reports of the same sort of thing online. Not trying to fearmonger or anything, but that transmission does seem to have a weak point. Think the S6-53 is the better choice.


    My 2011 335I 68k miles Convertible won't go into reverse gear it just grinds. This common problem has been diagnosed as the reverse gear synchro ring being broken and blocking the gear from engaging. This is a GS645 gearbox that BMW does not sell parts for so you have to buy a complete exchange...




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  • heinzboehmer
    replied
    I know this is a junkyard thread and not a transmission swap thread, but I did some math this morning and figured I'd share.

    Here's the difference in rear wheel speed between the 420G and S6-53, all else equal:

    Click image for larger version

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    Longer 1st-4th, same 5th and shorter 6th.

    And here's the difference in rear wheel speed between a 420G with a 3.62 diff and a S6-53 with a 3.81 diff:

    Click image for larger version

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    Pretty much identical 1st-3rd and shorter 4th-6th.

    So, if you like the M3 factory gearing and want to swap in an S6-53, you should budget for a diff gearing change as well.

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  • terra
    replied
    Originally posted by Obioban View Post

    Ah, that's the bit I was missing.

    I wonder how the necessary driveshaft length differs with the GS6-37BZ TJEE vs the 420G.
    My understanding is it's close enough that it'll all bolt up. I think there is technically a 5mm difference or so, but there's enough slack in the CV to make up for that.

    Not something I would bother with personally unless my 420g was dead. And if I were at that point, I'd probably also look into the GS6-45 and GS6-53 from the newer cars.

    Edit: Okay so

    E46 325i SMG (37BZ, 4-bolt diff) = 1469MM
    E46 M3 (420G) = 1404MM

    Z4 3.0i (37BZ, M54; 4 bolt diff) = 1230MM
    Z4M (37BZ) = 1170MM

    So judging based the Z4, the difference between a 37BZ car with the 4 bolt diff and a 37BZ car with the M differential is 60mm.

    Difference between 37BZ 4-bolt diff and 420G with M differential is 65mm. So most likely a 5mm difference between the two transmissions, with the 37BZ actually being ever so slightly longer.

    Stock vs stock I would say the ZF shifted better than the getrag. The autosolutions SSK'd getrag shifts much better than the stock ZF. I haven't tried the ZF with an autosolutions SSK. Ronald himself says the stock arm is "excellent" and only the shifter itself really needs to be upgraded to for that "ultimate" kit. http://autosolutions.info/applications-1/


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  • Obioban
    replied
    Originally posted by discoelk View Post
    As a data point, ZHP with an M3 subframe and diff uses an M3 driveshaft. Engines should be in the same spot so driveshaft should be fine with the trans swap.

    Definitely not a swap worth the effort IMO. My ZHP didn't shift any better (or worse) than my M3.
    ​I actually own a S6-37, it would seem, in my 128i.

    I don't think it, stock, shifts better than my 420g with Auto Solutions kit.

    If the driveshaft length is the same between the 420g and the S6-37, I'm probably going to stick with the 420G for now.

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  • discoelk
    replied
    As a data point, ZHP with an M3 subframe and diff uses an M3 driveshaft. Engines should be in the same spot so driveshaft should be fine with the trans swap.

    Definitely not a swap worth the effort IMO. My ZHP didn't shift any better (or worse) than my M3.

    Leave a comment:


  • George Hill
    replied
    Originally posted by Obioban View Post
    Any idea what would be involved in installing a S6-37 into an M3? As in...
    Its the same as installing in a Non-M E46 minus the driveshaft.
    *Clutch and flywheel from the same car as the transmission
    *Shifter from the same car as the transmission
    *Crossmember from the same car as the transmission
    *Driveshaft likely custom length


    Originally posted by Obioban View Post
    Would it need a different driveshaft length? If so, any chance you know what it is?
    M3 is 40mm longer than the ZHP, what the overall length differences between the two setups are I do not know. I generally do not install used driveshafts on swaps so I would have a custom one made to my specs. Keep in mind the pinion flange is in different locations for the M3 vs Non-M which may effect compatibility as you have two variables to compare. *Physical location of guibo and pinion longitudinally in the car.


    Originally posted by Obioban View Post
    Shift-- what is different, exactly?
    Check out realoem, the 420g shifter support arm attaches to the transmission at one point where the S6-37 attaches at two points, completely different.


    Originally posted by Obioban View Post
    Cross member looks quite different, and has an addition bracket (2 on the diagram). What's the extra bracket do? Does the cross member install in the M3 without any changes?
    The S6-37 does not have an integrated crossmember bushing mount like the 420g, ZF320 and 250g. That is an adapter bracket to adapt it to the E46 crossmember.


    Originally posted by Obioban View Post
    I suspect a CF driveshaft is in my future, and I already want to change my shifter setup to a 0% reduction AS kit, AND my flywheel is still original at nearly 170,000 miles... so if I was ever going to do this... now might be the time (get it made to length for this swap and get shifter parts that are friendly to the swap).
    I'm sure Ronald has a shifter setup to work from a ZHP.


    Originally posted by Obioban View Post
    Looks like the Z4M used a different clutch and flywheel than the 330i, but I think the same trans. Thoughts on the Z4M parts?

    Edit: Z4M used the same flywheel as M3. Am I wrong in thinking that the Z4M used the same 6mt as the later e46 non Ms?
    The Z4M 6MT is a rare bird outside the car, I do not have one in front of me, but I still was thinking the difference is in the input shaft. If you had one I could compare it to my ZHP S6-37s. I would be inclined to use the Z4M clutch parts, but without confirmation on compatibility I wouldn't be worried about using the M54 parts either.

    *I would not be afraid to use a 330 S6-37.


    ​​

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  • heinzboehmer
    replied
    Originally posted by Obioban View Post
    I wonder how the necessary driveshaft length differs with the GS6-37BZ TJEE vs the 420G.
    Don't have measurements, but judging from pictures, it'll be very close:

    420G:

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    S6-37:

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    That S6-37 is out of a 330i, so shifter location should be the same as our cars.

    George Hill might have a better answer though. I think he's done a couple of these swaps
    Last edited by heinzboehmer; 09-27-2023, 11:57 AM.

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  • Obioban
    replied
    Originally posted by heinzboehmer View Post

    No, Z4M used the GS6-37BZ TJEE, while late M54 E46s used the GS6-37BZ THEG. Mostly input shaft differences between the different S6-37 variations from what I understand. These threads have more info:
    - https://www.e46fanatics.com/threads/...stion.1250761/
    - https://www.zpost.com/forums/showthread.php?t=1842540

    I've been telling myself for the last few years that if my 420G ever comes out, an S6-37/S6-53 is going back in. Likely the Z4M one as it seems to be pretty much entirely plug and play.
    Ah, that's the bit I was missing.

    I wonder how the necessary driveshaft length differs with the GS6-37BZ TJEE vs the 420G.

    Leave a comment:


  • heinzboehmer
    replied
    Originally posted by Obioban View Post
    Looks like the Z4M used a different clutch and flywheel than the 330i, but I think the same trans. Thoughts on the Z4M parts?

    Edit: Z4M used the same flywheel as M3. Am I wrong in thinking that the Z4M used the same 6mt as the later e46 non Ms?
    No, Z4M used the GS6-37BZ TJEE, while late M54 E46s used the GS6-37BZ THEG. Mostly input shaft differences between the different S6-37 variations from what I understand. These threads have more info:
    - https://www.e46fanatics.com/threads/...stion.1250761/
    - https://www.zpost.com/forums/showthread.php?t=1842540

    I've been telling myself for the last few years that if my 420G ever comes out, an S6-37/S6-53 is going back in. Likely the Z4M one as it seems to be pretty much entirely plug and play.
    Last edited by heinzboehmer; 09-27-2023, 10:09 AM.

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  • m3_sancho
    replied
    Originally posted by Obioban View Post

    Any idea what would be involved in installing a S6-37 into an M3? As in...

    Would it need a different driveshaft length? If so, any chance you know what it is?

    Shift-- what is different, exactly?

    Cross member looks quite different, and has an addition bracket (2 on the diagram). What's the extra bracket do? Does the cross member install in the M3 without any changes?

    I suspect a CF driveshaft is in my future, and I already want to change my shifter setup to a 0% reduction AS kit, AND my flywheel is still original at nearly 170,000 miles... so if I was ever going to do this... now might be the time (get it made to length for this swap and get shifter parts that are friendly to the swap).

    Click image for larger version Name:	330.jpg Views:	0 Size:	98.6 KB ID:	235525



    Click image for larger version Name:	M3.jpg Views:	0 Size:	80.5 KB ID:	235526
    I have the same questions regarding the non M 6-speed box. Currently SMG but planning for a conversion and have looked into ZF 5-speed and 6-speed options but was not able to find proper information what is really required. If someone could chime in and give valuable information, I'd be really happy.

    Reason for the ZF is the much better feel compared to the Getrag and the ability to rebuild these gearboxes.

    Leave a comment:


  • Obioban
    replied
    Looks like the Z4M used a different clutch and flywheel than the 330i, but I think the same trans. Thoughts on the Z4M parts?

    Edit: Z4M used the same flywheel as M3. Am I wrong in thinking that the Z4M used the same 6mt as the later e46 non Ms?

    Leave a comment:


  • Obioban
    replied
    Originally posted by George Hill View Post

    Shifter and crossmember are different re: 420g vs ZF320 as well as the driveshaft length.

    The S6-37 uses a pilot bearing that is inside the flywheel vs inside the crankshaft for the 420g.
    Any idea what would be involved in installing a S6-37 into an M3? As in...

    Would it need a different driveshaft length? If so, any chance you know what it is?

    Shift-- what is different, exactly?

    Cross member looks quite different, and has an addition bracket (2 on the diagram). What's the extra bracket do? Does the cross member install in the M3 without any changes?

    I suspect a CF driveshaft is in my future, and I already want to change my shifter setup to a 0% reduction AS kit, AND my flywheel is still original at nearly 170,000 miles... so if I was ever going to do this... now might be the time (get it made to length for this swap and get shifter parts that are friendly to the swap).

    Click image for larger version  Name:	330.jpg Views:	0 Size:	98.6 KB ID:	235525



    Click image for larger version  Name:	M3.jpg Views:	0 Size:	80.5 KB ID:	235526
    Attached Files

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  • George Hill
    replied
    Originally posted by bigjae46 View Post

    Really just need to change the clutch disc with a 5 speed swap.

    The ZF 6 speed has a different spline count than the 420g…I think. That’s the downside - clutch choices will be very limited. You can use…gulp…UUC.

    I ran a ZF 6 speed with a twin screw kit in my 330 - 345whp and 300 ft/lbs. Never had a clutch or transmission issue. I’d be ok with an S54 and bolt on mods. Might be an issue with a lot of boost.
    Shifter and crossmember are different re: 420g vs ZF320 as well as the driveshaft length.

    The S6-37 uses a pilot bearing that is inside the flywheel vs inside the crankshaft for the 420g.

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  • bigjae46
    replied
    Originally posted by George Hill View Post

    No they don't, you cannot remove a 420g and replace it with a ZF320 with no other mods. Basic rule is the transmission dictates the clutch (and flywheel), crossmember and shifter. Driveshafts have a couple variables because all of the transmissions are different in length/guibo size.

    And that torque rating isn't a glass ceiling. IDK what it actually means but if that were the case all the turbo ZHPs would have blown up transmissions... think about how many SC/turbo S54/S52s are making well over 420nm and running 420g or ZF320s.

    If you are concerned about it though then put in an S6-53 from an N54 335i.
    Really just need to change the clutch disc with a 5 speed swap.

    The ZF 6 speed has a different spline count than the 420g…I think. That’s the downside - clutch choices will be very limited. You can use…gulp…UUC.

    I ran a ZF 6 speed with a twin screw kit in my 330 - 345whp and 300 ft/lbs. Never had a clutch or transmission issue. I’d be ok with an S54 and bolt on mods. Might be an issue with a lot of boost.

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  • George Hill
    replied
    Originally posted by Obioban View Post

    Don't people plug and play the non M 5mt into M3s for track use? I've never heard of any input spine shaft issue for that (though admittedly never cared enough to look into it), and I'd have to imagine that's the same in the 5mt and 6mt.

    ... better not do any power mods of your S54. S6-37 is rated for 273 ft lbs of torque. Stock S54 comes with 269 ft lbs!
    *Also the250g's DO have different spline counts based on year so that 100% is a thing on those transmissions... wouldn't surprise me if it is on others too.

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