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  • Bry5on
    replied
    So we're not done with yesterday just yet. After I was free and clear, I headed to the machine shop to knock another thing off my list, because while I was working on the vincebar, my mtech-2 bumper insert with trailer hitch cutout showed up. You can see where this is going.

    We're trying to make this here: Onshape

    I started with a scrap block of aluminum and cut it roughly to size:​
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    Then migrated my way over to the Bridgeport to start taking shape. First removed a bunch of material to create a clevis:
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    Then flipped it over and drilled/power-tapped the hole pattern to mate to the euro tow bar (plus a test fit):
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    Then I flipped it on its side and drilled two 5/8" holes all the way through both sides of the clevis so that it can bolt directly to the adapter used in Stealth Hitch kits (same system we have on the Macan) like this:
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    After a quick deburr and clean, assembled it all together, threw it in the trunk of the jag and went home:
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    And that brings us to this morning, where things get exciting between coats of paint on the vincebar. I popped the bumper off, removed the standard mtech-2 bumper insert, trimmed a section of the bumper beam, removed the bumper shocks and installed the hitch. It fit like a glove with just enough room to comfortably actuate the hand lever of the Stealth Hitches adapter:
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    And here it is in all its glory, no additional trimming required, great placement, centered with plenty of driveway clearance:
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    And that's it for the hitch install! The factory setup was rated for over 4,000lb of towing capacity but only 165lb of tongue load. Not a problem for me since I'm planning to use this to hold two mountain bikes on a 1up rack, which will total about 120lbs. This 2" receiver is totally removable and can be detached and hidden in about 30 seconds.

    It's worth noting that this is the factory BMW version of the hitch, made for BMW by Westfalia, and different from the Westfalia version available today because this one is aluminum and about half the weight. Of course I weighed everything, and after subtracting out the 8lb weight of the bumper shocks, I've added just 18lb to the rear of the car, vs 55+ of the roof rack setup. Once the rack comes off, I'll come in at ~3440lb and 49.4/50.6% weight distribution with a half tank, which is almost dead on for a stock e46 M3. Pleased with this outcome once again!

    I'll drive the car tomorrow after a full 48 hours of epoxy curing, but for these two, no noticeable change is best.​

    Leave a comment:


  • Bry5on
    replied
    Alright, here come even more pictures to make this thread take longer to load.

    Yesterday was a big enough day that I had to drive the other car all weekend:​
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    We had some contractors over, and I was stuck at home 'just in case' so you all know what that means. It started off with finally taking the plunge on cutting out a section of my trunk floor to install the stealth vincebar. Tourings must use the stealth version to make sure all the extra flooring clears and can still be bolted down onto the existing studs. I masked the car off and had a go with the cutoff wheel..
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    I'd already drilled and tapped through for the vincebar while I did the subframe previously, so once the cutting was done, I took to flattening the "T" stiffener in the floor with a combination of chisels and drifts. It flattened out fine, and where it depressed lower than the floor level, I made sure to add some extra epoxy so we're all fine. So, flattening, grinding, and drilling for rivets:
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    Then we bond prep for the Teroson EP 5055 structural epoxy, I bonded the full length of the bar to capitalize on as much stiffness as I can get from this thing:
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    And install and prep for paint:
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    Then after 24 hours of curing today I added a little bit of knead-epoxy underneath the studs to give the trunk floor some support and hit it with a coat of paint. BAM look at that:
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    Also, while I was in the garage, I replaced the damn exhaust cam sensor o-ring that'd developed a leak I could smell from inside the cabin:
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    And that rounds out the vincebar. Second post coming in hot.

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  • 0-60motorsports
    replied
    Originally posted by Bry5on View Post

    Yeah, I'd recommend just the one limiter on the outer side, especially if you want to run CSL or CSL-like rear toe settings. Adding an inner limiter would prevent the bushings from toeing in under braking, which aids in stability, and in reality would cause a slight toe-out under braking due to the angle of the RTAB. With the limiter on just the outside, you get a very slight toe-in under throttle, and a more significant toe-in under braking. It's perfect

    The Z4 RTABs will function like the OEM M3 ones when hitting bumps, but should hold alignment a bit better and be more stable under throttle when combined with the limiters vs OEM M3 bushings.
    Awesome, sounds good. I'll have the inner limiters removed next time the cars on he lift for any job. Thank you.

    Leave a comment:


  • Bry5on
    replied
    Originally posted by 0-60motorsports View Post
    I also finally did the same a year or wo back, OE M3 RTABs with Limiters, do you recommend the one sided limiter system? Any harm in having them in both sides?
    Yeah, I'd recommend just the one limiter on the outer side, especially if you want to run CSL or CSL-like rear toe settings. Adding an inner limiter would prevent the bushings from toeing in under braking, which aids in stability, and in reality would cause a slight toe-out under braking due to the angle of the RTAB. With the limiter on just the outside, you get a very slight toe-in under throttle, and a more significant toe-in under braking. It's perfect

    The Z4 RTABs will function like the OEM M3 ones when hitting bumps, but should hold alignment a bit better and be more stable under throttle when combined with the limiters vs OEM M3 bushings.

    Leave a comment:


  • 0-60motorsports
    replied
    I also finally did the same a year or wo back, OE M3 RTABs with Limiters, do you recommend the one sided limiter system? Any harm in having them in both sides?

    Leave a comment:

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