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NorCal M3 - CSL Conversion (Orignial owner car)

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    #16
    From what I have found the reason the frames are cracking is fatigue failures. Same issue with aircraft hulls and the pressure changes. The metal eventually begins to fracture with constant pressurization and un-pressurization.

    The fatigue part on an E46 m3 is the loading and unloading going around turns. This constant flexing causes the area to fail. Bad job by BMW not to beef this up as this is a performance car. The stiffer suspension only acerbates the issue faster. As the car has 59000 hard miles on it from back roads driving and being on CA roads I guess I am not surprised to know I would potentially have the issue.

    Last, of the changes at this point in time was the 3.91 gears installed. These were immediate change I could feel when driving the car home after all the work was done. I took an image of the old 3.61 stock gears for history's sake.



    By December 2012, the day has finally come to take the car to the shop and install all the remaining parts. This was a good day as I was getting tired of all the parts taking up space in my office. Before I loaded all the parts into the car, I went through and took images of each item so I had a record of what was being installed.



    As the E46 M3 CSL is such a popular car, most BMW enthusiasts have seen the following parts images. As most of these parts would never been seen individually again I wanted to document them and take images of different angles I had never seen. My hope is by sharing these that fellow enthusiasts see things they have never seen before. An example in my case was the flares on the CSL Center console, which in images I had never noticed, as the angles never caught the subtleness of the flare.

    First group is miscellaneous parts needed for the CSL intake install.





















































    CSL Splitter and SMG expansion tank











    Hidden air ducting and air filter











    CSL Un-Filtered Housing



















    CSL Snorkel Intake





















    CSL Center Console























    CSL Cams and Followers















    CSL Main Filtered Housing























    CSL Main Filtered Housing























    I did want to share one image that proves the fiancée / soon to be wife at this point is allowed to drive the M3. Granted she does not like that much because it has the SMG system. She preferred to drive the 1M as it is a proper manual car. Images was taken and a social event in August at a parking garage in Down town Sacramento.



    December 2012 and I loaded all the parts into the M3 and the fiancé’s Subaru. This is the last image of the car in its current configuration all be as it is transformed into a US Spec CSL car.





    Build Journal - E46 M3 CSL Conversion

    Comment


      #17
      2013 The Transformation Begins

      From December 2012 until February 2013, the car was in surgery. The shop I took the car to was kind enough to take images of some of the work as they did it. I need to give a major kudos to the shop for doing the work and doing an AMAZING job.

      IPB-Autosport - Audi, Porsche, BMW, Mini, VW Specialist.
      Address: 1206 C St, Sacramento, CA 95814
      Phone: 916-453-1465

      They made it all come together and highly recommend you spend the money to have them do any CSL work you need. Sorry for the death by images but this is my journal after all.

      Install of the CSL Intake













































































      Build Journal - E46 M3 CSL Conversion

      Comment


        #18
        CSL Cam Install



















        CSL Cam Install













        CSL Air Temp Sensor and Air Ducting Install





















        CSL Air Temp Sensor and Air Ducting Install



















        CSL Air Temp Sensor and Air Ducting Install





















        CSL Air Temp Sensor and Air Ducting Install





















        CSL Air Temp Sensor and Air Ducting Install











        Spal Fan Install









        Build Journal - E46 M3 CSL Conversion

        Comment


          #19
          CSL Center Console Install

















          CSL Center Console Install



















          CSL Front Bumper Install

















          CSL Front Bumper Install









          SMG Paddle Install



          Replacement Oval Mirror



          VANOS Unit Reinstall









          Buttoning things up













          Car returned home for a short week as it would soon be off to paint and interior. These are the few images I have of the car before she left again for the plastic surgery work.





          Build Journal - E46 M3 CSL Conversion

          Comment


            #20
            Car is off to paint on February 25th 2013 and I hope it will not take as long as it did to install the CSL parts. After paint, I can break in the car for the 500 miles needed to set the DIFF gear. After all the break ins and fluid changes, I will work on the videos and a nice photo shoot of the car.

            While the car was away again I decided to do a complete breakdown on the current setup of the car in regards to parts. This also includes all those little parts that never seem to be posted when these projects are done. I hope that this will help people in the future if they decided to go down this path or just trying to find that missing part. The parts list below is just a parts listing but I have included a price break down in a Google Doc.

            **Please note: these are prices as listed on the website as of 2/2013 – not what I paid for them** I have been building this car going on 11 years now.
            https://docs.google.com/spreadsheet/...EE&usp=sharing

            CSL Air Intake
            11617833496 --- AIR COLLECTOR
            11617831740 --- BRACKET
            07119902973 ---- HEX BOLT WITH WASHER
            07119900398 ---- HEX NUT --- X2
            11617831745 --- MUFFLER CLAMP --- X6
            11617833497 --- UNFILTERED AIR HOUSING
            11617833648 --- INTAKE
            7129952137 ---- HOSE CLAMP
            11617833646 --- AIR DUCT
            11617833645 --- SUCTION TUBE
            7119905016 ---- COUNTERSUNK SCREW --- X4
            7119901780 ---- FILLISTER HEAD WITH WASHER
            16131176747 --- PLASTIC NUT
            7119931115 ---- FLAT WASHER ---- X2
            7129952127 ---- HOSE CLAMP
            11617833647 --- AIR SHUT OFF CALVE
            11157833649 --- VENT HOSE
            13717896774 --- INTAKE MANIFOLD
            13621739510 --- TEMPERATURE SENSOR AIR
            13727838625 --- BMC AIR PANNEL FILTER

            Engine Modification
            TCS497/C ------ Samsco Hoses
            EV111AA Evolve- ECU Tune + Alpha-N Stage 3
            E46M3CCK ----- Zionsville E46 M3 Competition Cooling Kit
            E46M3CCK ----- Zionsville - SPAL (2) Speed Fan Kit
            11317835041 --- CSL INLET CAMSHAFT
            11317835043 --- CSL CAMSHAFT EXHAUST
            11337833259 --- BMW Rocker Arms ---- X24
            POWERPULLEY --- Rogue Engineering Power Pulleys
            PD6002203R ---- Ignition Solutions PLASMADIRECT
            --------------- Castrol Edge 10w-60 --- X6
            11427833769 --- BMW Oil Filter Kit
            54-10468 ------ AFE Cold Air Intake System Dynamic Air Scoop
            OilCoolerKit -- E46 M3 Turner Motorsport Fluidyne Oil Cooler Kit

            Exhaust
            022 044 001 --- SuperSprint Step Headers (Version 1)
            022 044 002 --- SuperSprint Metallic Cat System
            022 787 503 --- SuperSprint Resonated X-Pipe
            B5313.00832 --- Eisenmann Racing Exhaust
            11627830667 --- Gasket Asbestos Free

            Transmission
            21532282549 --- CSL Expansion tank
            41147896136 --- SMG Reservoir Bracket
            TM-RED ---------- UUC Transmission Mount Bushing kit - RED
            101-43SMG ----- ESS E46 M3 SMG Transmission Software
            CHF11S ----------- SMG Hydraulic Unit Fluid

            CSL Center Console
            51167895578 --- Console-CSL
            51167896362 --- Frame-CSL
            51167896361 --- Frame- CSL
            51167896956 --- Insert-CSL
            51711904843 --- Blind plugD=23MM --- X2
            34417896360 --- e-brake boot
            51168235570 --- Bracket
            7129901644 ---- Body Nut --- X2
            71111180290 --- Sheet Metal Screw --- X2

            Interior
            51417896919 --- Door handle front left-CSL
            51417896920 --- Door handle front right
            REC-070-91-UU11 RECARO Profi SPG XL --- X2
            REC-8025 ------ RECARO - Steel Adapter (Pair) --- X2
            REC-8015 ------ RECARO - Slider Track Kit --- X2
            Tule Fab Custom brackets to mount --- X2
            Custom CSL Interior and Rear Seat Delete

            3.91 / 4.10 - Differential Parts Needed & Upgrades
            E46M3RP ------- Turner 3.91 Ring and Pinion
            33121205138 --- securing plate for pinion
            33121204657 --- crush sleeve
            33107510289 --- output seals 2
            TMK-HM803110 -- bearing race
            TMK-HM803149 -- Inner pinion bearing
            83222282583 --- BMW Differential fluid .5 Liter 3
            TDR4675412 ---- Turner E46 Rear Subframe Reinforcement Ki
            E36BUSHING ---- Ground Control Street Stability Kit
            West Cost Diff - Gear install

            CSL Front Bumper
            51117896820 --- PAINTED FRONT BUMPER TRIMSILBERGRAU
            51117896379 --- Aerodynamic cover, left
            51117896380 --- Aerodynamic cover, right
            51117895883 --- GRILLE, AIR INLET LEFT
            51112695252 --- Flap, towing eye, primed
            51118191149 --- Gasket 2125 MM
            51118195297 --- Shock absorber front left
            51118195298 --- Shock absorber front right
            61672695531 --- Head Lamp Cleaning Container
            --- Repaint / Color Match Front Bumper

            CSL Roof Pannel
            41007895382 --- CSL Roof outer panel in Carbon
            41328242075 --- BMW ROOF BOW
            51442699065 --- BMW Headliner ITSSCHWARZ
            51442268975 --- BMW Frame
            51448171515 --- BMW Metal Bracket
            51448250118 --- BMW Plate Cover
            --------------- BMW Epoxy

            Exterior changes
            63216937454 --- BMW Right Rear LED Light
            63216937452 --- BMW Left Rear LED Light
            BMSBUAAA7AS --- Stealth Auto Bulbs
            51127897863 --- CSL Carbon Fiber Diffuser
            41007895884 --- CSL Boot Lid
            63267165646 --- Registration Plate Light --- X2
            61130007449 --- Cable Socket --- X4
            61131378149 --- 8connector --- X2
            51147893655 --- BMW ///M3 logo
            51148219237 --- BMW trunk roundel
            51148209932 --- Trunk lid roundel grommet for the BMW roundel --- X2
            46632347012 --- License plate holder grommet PLUGIN NUT --- X2
            88100141709 --- FLAT WASHER A6/4 X2
            51181813015 --- SCREW --- X2
            61136931929 --- UNIVERSAL PIN TERMINAL UNCODED 3 POL
            61130006664 --- PINCONTACT 0,75MM --- X2

            Steering and Suspension
            32132282642 --- CSL / ZCP Steering Rack (14.5:1 steering ratio)
            2072.31 ------- Eibach Front Sway Bar
            2072.312 ------ Eibach Rear Sway Bar
            BMWControlArm - Ground Control E46 Rear Lower Control Arms
            TCKR ---------- TCKR True Match S/A Coilover System (500F/600R)
            TCKCC --------- TC Kline Racing Camber/ Caster Plates

            Wheels & Breaks
            TWH9905002-K -- Turner Motorsport 10mm Hubcentric Front Wheel Spacer Kit
            36112282650 --- CSL Light alloy rim Front 8.5 JX19 --- X3
            36112282999 --- CSL Light alloy rim Rear 8.5 JX19 --- X2
            83.137.4700.82- StopTech Front Big Brake (4 piston / 355mm)(Yellow Calipers)
            --- Stainless lines
            --- ATB Super Blue
            83.137.0047.82- StopTech Rear Big Brake (4 piston / 355mm)(Yellow Calipers)
            --- Stainless lines
            --- ATB Super Blue

            Parts Sources & Installers

            SPORTHOSES.COM
            Garrett KLEEN
            21881 8th Street East
            Sonoma CA 95476
            gkleen@britsinc.com
            Smasco Hoses Vendor
            707-935-3637 office

            Tolle Fab
            Mike Tole - Owner
            Subframe work & Custom Brackets
            916-524-5315

            West Coast Differentials
            2429 Mercantile Dr
            Rancho Cordova, CA 95742
            (916) 635-0950
            Jimmy - Shop Manager
            $180 cash price

            Bekkers.com
            Tony Parham
            Driiv Autosport
            www.bekkers.com
            anthony@bekkers.com
            CSL Parts Source
            229-888-2060

            Evolve Automotive
            Rizwan Malik
            rizwan@evolveautomotive.com
            CSL Parts Source
            UK: 0871 231 1020
            Int: 0044 1582 584 000

            IPB-Autosport
            Ron Kain - Owner
            1206 C St, Sacramento, CA 95814
            ron@ipb-autosport.com
            CSL Parts Installer
            916-453-1465

            Tischer - BMW
            Jason Reighard - Parts Manager
            3211 Automobile Blvd.
            Silver Spring, MD 20904
            OE BMW Parts Source
            getHelp@getBMWparts.com

            AutoWerks
            Josh Johnson - Owner
            CLOSED
            CSL Parts InstallerCar is off to paint on February 25th 2013 and I hope it will not take as long as it did to install the CSL parts. After paint, I can break in the car for the 500 miles needed to set the DIFF gear. After all the break ins and fluid changes, I will work on the videos and a nice photo shoot of the car.

            While the car was away again I decided to do a complete breakdown on the current setup of the car in regards to parts. This also includes all those little parts that never seem to be posted when these projects are done. I hope that this will help people in the future if they decided to go down this path or just trying to find that missing part. The parts list below is just a parts listing but I have included a price break down in a Google Doc.

            **Please note: these are prices as listed on the website as of 2/2013 – not what I paid for them** I have been building this car going on 11 years now.
            https://docs.google.com/spreadsheet/...EE&usp=sharing

            CSL Air Intake
            11617833496 --- AIR COLLECTOR
            11617831740 --- BRACKET
            07119902973 ---- HEX BOLT WITH WASHER
            07119900398 ---- HEX NUT --- X2
            11617831745 --- MUFFLER CLAMP --- X6
            11617833497 --- UNFILTERED AIR HOUSING
            11617833648 --- INTAKE
            7129952137 ---- HOSE CLAMP
            11617833646 --- AIR DUCT
            11617833645 --- SUCTION TUBE
            7119905016 ---- COUNTERSUNK SCREW --- X4
            7119901780 ---- FILLISTER HEAD WITH WASHER
            16131176747 --- PLASTIC NUT
            7119931115 ---- FLAT WASHER ---- X2
            7129952127 ---- HOSE CLAMP
            11617833647 --- AIR SHUT OFF CALVE
            11157833649 --- VENT HOSE
            13717896774 --- INTAKE MANIFOLD
            13621739510 --- TEMPERATURE SENSOR AIR
            13727838625 --- BMC AIR PANNEL FILTER

            Engine Modification
            TCS497/C ------ Samsco Hoses
            EV111AA Evolve- ECU Tune + Alpha-N Stage 3
            E46M3CCK ----- Zionsville E46 M3 Competition Cooling Kit
            E46M3CCK ----- Zionsville - SPAL (2) Speed Fan Kit
            11317835041 --- CSL INLET CAMSHAFT
            11317835043 --- CSL CAMSHAFT EXHAUST
            11337833259 --- BMW Rocker Arms ---- X24
            POWERPULLEY --- Rogue Engineering Power Pulleys
            PD6002203R ---- Ignition Solutions PLASMADIRECT
            --------------- Castrol Edge 10w-60 --- X6
            11427833769 --- BMW Oil Filter Kit
            54-10468 ------ AFE Cold Air Intake System Dynamic Air Scoop
            OilCoolerKit -- E46 M3 Turner Motorsport Fluidyne Oil Cooler Kit

            Exhaust
            022 044 001 --- SuperSprint Step Headers (Version 1)
            022 044 002 --- SuperSprint Metallic Cat System
            022 787 503 --- SuperSprint Resonated X-Pipe
            B5313.00832 --- Eisenmann Racing Exhaust
            11627830667 --- Gasket Asbestos Free

            Transmission
            21532282549 --- CSL Expansion tank
            41147896136 --- SMG Reservoir Bracket
            TM-RED ---------- UUC Transmission Mount Bushing kit - RED
            101-43SMG ----- ESS E46 M3 SMG Transmission Software
            CHF11S ----------- SMG Hydraulic Unit Fluid

            CSL Center Console
            51167895578 --- Console-CSL
            51167896362 --- Frame-CSL
            51167896361 --- Frame- CSL
            51167896956 --- Insert-CSL
            51711904843 --- Blind plugD=23MM --- X2
            34417896360 --- e-brake boot
            51168235570 --- Bracket
            7129901644 ---- Body Nut --- X2
            71111180290 --- Sheet Metal Screw --- X2

            Interior
            51417896919 --- Door handle front left-CSL
            51417896920 --- Door handle front right
            REC-070-91-UU11 RECARO Profi SPG XL --- X2
            REC-8025 ------ RECARO - Steel Adapter (Pair) --- X2
            REC-8015 ------ RECARO - Slider Track Kit --- X2
            Tule Fab Custom brackets to mount --- X2
            Custom CSL Interior and Rear Seat Delete

            3.91 / 4.10 - Differential Parts Needed & Upgrades
            E46M3RP ------- Turner 3.91 Ring and Pinion
            33121205138 --- securing plate for pinion
            33121204657 --- crush sleeve
            33107510289 --- output seals 2
            TMK-HM803110 -- bearing race
            TMK-HM803149 -- Inner pinion bearing
            83222282583 --- BMW Differential fluid .5 Liter 3
            TDR4675412 ---- Turner E46 Rear Subframe Reinforcement Ki
            E36BUSHING ---- Ground Control Street Stability Kit
            West Cost Diff - Gear install

            CSL Front Bumper
            51117896820 --- PAINTED FRONT BUMPER TRIMSILBERGRAU
            51117896379 --- Aerodynamic cover, left
            51117896380 --- Aerodynamic cover, right
            51117895883 --- GRILLE, AIR INLET LEFT
            51112695252 --- Flap, towing eye, primed
            51118191149 --- Gasket 2125 MM
            51118195297 --- Shock absorber front left
            51118195298 --- Shock absorber front right
            61672695531 --- Head Lamp Cleaning Container
            --- Repaint / Color Match Front Bumper

            CSL Roof Pannel
            41007895382 --- CSL Roof outer panel in Carbon
            41328242075 --- BMW ROOF BOW
            51442699065 --- BMW Headliner ITSSCHWARZ
            51442268975 --- BMW Frame
            51448171515 --- BMW Metal Bracket
            51448250118 --- BMW Plate Cover
            --------------- BMW Epoxy

            Exterior changes
            63216937454 --- BMW Right Rear LED Light
            63216937452 --- BMW Left Rear LED Light
            BMSBUAAA7AS --- Stealth Auto Bulbs
            51127897863 --- CSL Carbon Fiber Diffuser
            41007895884 --- CSL Boot Lid
            63267165646 --- Registration Plate Light --- X2
            61130007449 --- Cable Socket --- X4
            61131378149 --- 8connector --- X2
            51147893655 --- BMW ///M3 logo
            51148219237 --- BMW trunk roundel
            51148209932 --- Trunk lid roundel grommet for the BMW roundel --- X2
            46632347012 --- License plate holder grommet PLUGIN NUT --- X2
            88100141709 --- FLAT WASHER A6/4 X2
            51181813015 --- SCREW --- X2
            61136931929 --- UNIVERSAL PIN TERMINAL UNCODED 3 POL
            61130006664 --- PINCONTACT 0,75MM --- X2

            Steering and Suspension
            32132282642 --- CSL / ZCP Steering Rack (14.5:1 steering ratio)
            2072.31 ------- Eibach Front Sway Bar
            2072.312 ------ Eibach Rear Sway Bar
            BMWControlArm - Ground Control E46 Rear Lower Control Arms
            TCKR ---------- TCKR True Match S/A Coilover System (500F/600R)
            TCKCC --------- TC Kline Racing Camber/ Caster Plates

            Wheels & Breaks
            TWH9905002-K -- Turner Motorsport 10mm Hubcentric Front Wheel Spacer Kit
            36112282650 --- CSL Light alloy rim Front 8.5 JX19 --- X3
            36112282999 --- CSL Light alloy rim Rear 8.5 JX19 --- X2
            83.137.4700.82- StopTech Front Big Brake (4 piston / 355mm)(Yellow Calipers)
            --- Stainless lines
            --- ATB Super Blue
            83.137.0047.82- StopTech Rear Big Brake (4 piston / 355mm)(Yellow Calipers)
            --- Stainless lines
            --- ATB Super Blue

            Parts Sources & Installers

            SPORTHOSES.COM
            Garrett KLEEN
            21881 8th Street East
            Sonoma CA 95476
            gkleen@britsinc.com
            Smasco Hoses Vendor
            707-935-3637 office

            Tolle Fab
            Mike Tole - Owner
            Subframe work & Custom Brackets
            916-524-5315

            West Coast Differentials
            2429 Mercantile Dr
            Rancho Cordova, CA 95742
            (916) 635-0950
            Jimmy - Shop Manager
            $180 cash price

            Bekkers.com
            Tony Parham
            Driiv Autosport
            www.bekkers.com
            anthony@bekkers.com
            CSL Parts Source
            229-888-2060

            Evolve Automotive
            Rizwan Malik
            rizwan@evolveautomotive.com
            CSL Parts Source
            UK: 0871 231 1020
            Int: 0044 1582 584 000

            IPB-Autosport
            Ron Kain - Owner
            1206 C St, Sacramento, CA 95814
            ron@ipb-autosport.com
            CSL Parts Installer
            916-453-1465

            Tischer - BMW
            Jason Reighard - Parts Manager
            3211 Automobile Blvd.
            Silver Spring, MD 20904
            OE BMW Parts Source
            getHelp@getBMWparts.com

            AutoWerks
            Josh Johnson - Owner
            CLOSED
            CSL Parts Installer​
            Build Journal - E46 M3 CSL Conversion

            Comment


              #21
              Car is off to paint on February 25th 2013 and I hope it will not take as long as it did to install the CSL parts. After paint, I can break in the car for the 500 miles needed to set the DIFF gear. After all the break ins and fluid changes, I will work on the videos and a nice photo shoot of the car.

              While the car was away again I decided to do a complete breakdown on the current setup of the car in regards to parts. This also includes all those little parts that never seem to be posted when these projects are done. I hope that this will help people in the future if they decided to go down this path or just trying to find that missing part. The parts list below is just a parts listing but I have included a price break down in a Google Doc.

              **Please note: these are prices as listed on the website as of 2/2013 – not what I paid for them** I have been building this car going on 11 years now.
              https://docs.google.com/spreadsheet/...EE&usp=sharing

              CSL Air Intake
              11617833496 --- AIR COLLECTOR
              11617831740 --- BRACKET
              07119902973 ---- HEX BOLT WITH WASHER
              07119900398 ---- HEX NUT --- X2
              11617831745 --- MUFFLER CLAMP --- X6
              11617833497 --- UNFILTERED AIR HOUSING
              11617833648 --- INTAKE
              7129952137 ---- HOSE CLAMP
              11617833646 --- AIR DUCT
              11617833645 --- SUCTION TUBE
              7119905016 ---- COUNTERSUNK SCREW --- X4
              7119901780 ---- FILLISTER HEAD WITH WASHER
              16131176747 --- PLASTIC NUT
              7119931115 ---- FLAT WASHER ---- X2
              7129952127 ---- HOSE CLAMP
              11617833647 --- AIR SHUT OFF CALVE
              11157833649 --- VENT HOSE
              13717896774 --- INTAKE MANIFOLD
              13621739510 --- TEMPERATURE SENSOR AIR
              13727838625 --- BMC AIR PANNEL FILTER

              Engine Modification
              TCS497/C ------ Samsco Hoses
              EV111AA Evolve- ECU Tune + Alpha-N Stage 3
              E46M3CCK ----- Zionsville E46 M3 Competition Cooling Kit
              E46M3CCK ----- Zionsville - SPAL (2) Speed Fan Kit
              11317835041 --- CSL INLET CAMSHAFT
              11317835043 --- CSL CAMSHAFT EXHAUST
              11337833259 --- BMW Rocker Arms ---- X24
              POWERPULLEY --- Rogue Engineering Power Pulleys
              PD6002203R ---- Ignition Solutions PLASMADIRECT
              --------------- Castrol Edge 10w-60 --- X6
              11427833769 --- BMW Oil Filter Kit
              54-10468 ------ AFE Cold Air Intake System Dynamic Air Scoop
              OilCoolerKit -- E46 M3 Turner Motorsport Fluidyne Oil Cooler Kit

              Exhaust
              022 044 001 --- SuperSprint Step Headers (Version 1)
              022 044 002 --- SuperSprint Metallic Cat System
              022 787 503 --- SuperSprint Resonated X-Pipe
              B5313.00832 --- Eisenmann Racing Exhaust
              11627830667 --- Gasket Asbestos Free

              Transmission
              21532282549 --- CSL Expansion tank
              41147896136 --- SMG Reservoir Bracket
              TM-RED ---------- UUC Transmission Mount Bushing kit - RED
              101-43SMG ----- ESS E46 M3 SMG Transmission Software
              CHF11S ----------- SMG Hydraulic Unit Fluid

              CSL Center Console
              51167895578 --- Console-CSL
              51167896362 --- Frame-CSL
              51167896361 --- Frame- CSL
              51167896956 --- Insert-CSL
              51711904843 --- Blind plugD=23MM --- X2
              34417896360 --- e-brake boot
              51168235570 --- Bracket
              7129901644 ---- Body Nut --- X2
              71111180290 --- Sheet Metal Screw --- X2

              Interior
              51417896919 --- Door handle front left-CSL
              51417896920 --- Door handle front right
              REC-070-91-UU11 RECARO Profi SPG XL --- X2
              REC-8025 ------ RECARO - Steel Adapter (Pair) --- X2
              REC-8015 ------ RECARO - Slider Track Kit --- X2
              Tule Fab Custom brackets to mount --- X2
              Custom CSL Interior and Rear Seat Delete

              3.91 / 4.10 - Differential Parts Needed & Upgrades
              E46M3RP ------- Turner 3.91 Ring and Pinion
              33121205138 --- securing plate for pinion
              33121204657 --- crush sleeve
              33107510289 --- output seals 2
              TMK-HM803110 -- bearing race
              TMK-HM803149 -- Inner pinion bearing
              83222282583 --- BMW Differential fluid .5 Liter 3
              TDR4675412 ---- Turner E46 Rear Subframe Reinforcement Ki
              E36BUSHING ---- Ground Control Street Stability Kit
              West Cost Diff - Gear install

              CSL Front Bumper
              51117896820 --- PAINTED FRONT BUMPER TRIMSILBERGRAU
              51117896379 --- Aerodynamic cover, left
              51117896380 --- Aerodynamic cover, right
              51117895883 --- GRILLE, AIR INLET LEFT
              51112695252 --- Flap, towing eye, primed
              51118191149 --- Gasket 2125 MM
              51118195297 --- Shock absorber front left
              51118195298 --- Shock absorber front right
              61672695531 --- Head Lamp Cleaning Container
              --- Repaint / Color Match Front Bumper

              CSL Roof Pannel
              41007895382 --- CSL Roof outer panel in Carbon
              41328242075 --- BMW ROOF BOW
              51442699065 --- BMW Headliner ITSSCHWARZ
              51442268975 --- BMW Frame
              51448171515 --- BMW Metal Bracket
              51448250118 --- BMW Plate Cover
              --------------- BMW Epoxy

              Exterior changes
              63216937454 --- BMW Right Rear LED Light
              63216937452 --- BMW Left Rear LED Light
              BMSBUAAA7AS --- Stealth Auto Bulbs
              51127897863 --- CSL Carbon Fiber Diffuser
              41007895884 --- CSL Boot Lid
              63267165646 --- Registration Plate Light --- X2
              61130007449 --- Cable Socket --- X4
              61131378149 --- 8connector --- X2
              51147893655 --- BMW ///M3 logo
              51148219237 --- BMW trunk roundel
              51148209932 --- Trunk lid roundel grommet for the BMW roundel --- X2
              46632347012 --- License plate holder grommet PLUGIN NUT --- X2
              88100141709 --- FLAT WASHER A6/4 X2
              51181813015 --- SCREW --- X2
              61136931929 --- UNIVERSAL PIN TERMINAL UNCODED 3 POL
              61130006664 --- PINCONTACT 0,75MM --- X2

              Steering and Suspension
              32132282642 --- CSL / ZCP Steering Rack (14.5:1 steering ratio)
              2072.31 ------- Eibach Front Sway Bar
              2072.312 ------ Eibach Rear Sway Bar
              BMWControlArm - Ground Control E46 Rear Lower Control Arms
              TCKR ---------- TCKR True Match S/A Coilover System (500F/600R)
              TCKCC --------- TC Kline Racing Camber/ Caster Plates

              Wheels & Breaks
              TWH9905002-K -- Turner Motorsport 10mm Hubcentric Front Wheel Spacer Kit
              36112282650 --- CSL Light alloy rim Front 8.5 JX19 --- X3
              36112282999 --- CSL Light alloy rim Rear 8.5 JX19 --- X2
              83.137.4700.82- StopTech Front Big Brake (4 piston / 355mm)(Yellow Calipers)
              --- Stainless lines
              --- ATB Super Blue
              83.137.0047.82- StopTech Rear Big Brake (4 piston / 355mm)(Yellow Calipers)
              --- Stainless lines
              --- ATB Super Blue

              Parts Sources & Installers

              SPORTHOSES.COM
              Garrett KLEEN
              21881 8th Street East
              Sonoma CA 95476
              gkleen@britsinc.com
              Smasco Hoses Vendor
              707-935-3637 office

              Tolle Fab
              Mike Tole - Owner
              Subframe work & Custom Brackets
              916-524-5315

              West Coast Differentials
              2429 Mercantile Dr
              Rancho Cordova, CA 95742
              (916) 635-0950
              Jimmy - Shop Manager
              $180 cash price

              Bekkers.com
              Tony Parham
              Driiv Autosport
              www.bekkers.com
              anthony@bekkers.com
              CSL Parts Source
              229-888-2060

              Evolve Automotive
              Rizwan Malik
              rizwan@evolveautomotive.com
              CSL Parts Source
              UK: 0871 231 1020
              Int: 0044 1582 584 000

              IPB-Autosport
              Ron Kain - Owner
              1206 C St, Sacramento, CA 95814
              ron@ipb-autosport.com
              CSL Parts Installer
              916-453-1465

              Tischer - BMW
              Jason Reighard - Parts Manager
              3211 Automobile Blvd.
              Silver Spring, MD 20904
              OE BMW Parts Source
              getHelp@getBMWparts.com

              AutoWerks
              Josh Johnson - Owner
              CLOSED

              CSL Parts InstallerCar is off to paint on February 25th 2013 and I hope it will not take as long as it did to install the CSL parts. After paint, I can break in the car for the 500 miles needed to set the DIFF gear. After all the break ins and fluid changes, I will work on the videos and a nice photo shoot of the car.

              Build Journal - E46 M3 CSL Conversion

              Comment


                #22
                Paint took a week to be completed and I then dropped the car of Friday, March 1st to have the interior done. So hope to have the car back this week with everything done less a bath. Paint and Interior took about a week to complete. When I got the car back from paint and had a few minor issues around the grill that need to be fixed. I will be taking care of those after the interior.

                I got the car back from the paint touch ups a week later along with seeing the new interior. Both the interior and paint teams did an excellent job on the work I requests and the prices were fair. As they say, you get what you pay for and the work was A+ Thanks to Sierra Auto Body and Romans in Auburn CA.















                I spent Saturday morning on April 20th installing the passenger seat sensor. The Install was easier than I made it to be as I didn’t realize the seat sensor I needed was on the bottom of the old stock seats. So had to go over to storage and get the part and plug it in. Next step is to go to the local BMW shop to clear the passenger airbag code.





                I had the following Saturday free and went to the future father in laws shop to adjust the front bumper. Still trying to get it just right but we did close the gap a little more than it was. Will be working on it this weekend again to hopefully get it all just right. Still working on it at the moment.





                So if you are going to do something right, GO all the way with it. So I went full vanity and got a new custom plate.



                I had Evolve send me a new ECU flash to address a slight running rich issue the car has at start. They also added a CSL rev match, which does a better job than stock SMG tune. The car is idling and running much better than it did with the base Evolve tune.







                Here is a sound clip all be it rather short video of the car in action. Sorry I do not have longer clips but I will hope to have more soon.

                http://www.youtube.com/watch?v=Cshe4...qJBgZMdYpFLgIA So if you are going to do something right, GO all the way with it. So I went full vanity and got a new custom plate.
                Build Journal - E46 M3 CSL Conversion

                Comment


                  #23
                  First weekend I had time to clean the car and get it ready for the 500-mile drive down to Bimmerfest. As it was Mother’s Day I was only able to clay bar the car, clean the engine bay, and polish the wheels/brake calipers. The next few nights are polished, waxing the car, and detailing the interior. I started with the Engine bay first which is worth noting the rag was bright yellow at the start of the cleaning process.









                  Last steps were to clean the brakes, rims, and interior. When all was said and done it took me about 7 hours to clean four months of dust off, out, and in the car. I guess that is what happened when the car lives for four months in different service and performance shops.

































                  So far, my upgrade choices were driven by performance. I decided I might as well through a little bit of vanity in there so I ordered the first of the vanity mods, which was a CSL badge. I also ordered the CSL Sales brochure so I could have my own copy.


















                  Build Journal - E46 M3 CSL Conversion

                  Comment


                    #24
                    Bimmerfest 2013 was my “bachelor” party as I was getting married the following weekend. My good friend rode shotgun and we lead the group down from Northern California to join the festivities in Southern California.























                    All of June 2013 was spent on my honeymoon with the new Misses. We took a three week trip to tour the UK and see all the sights and sounds of that part of the works. I was able to meet up with some real CSL owners in Scotland and talk to them what it was like to own the car and what they do for fun across the pond. Wish I had longer to chat with them but did not want to bore the wife to tears. I will make a thread of the travels but here are the pics I got of the real CSL’s. I have a little tweaking to mine to match it up better to the real ones.

                    NOTE: These CSL did have AC and Radios. Seems most have creature comforts and only a few were the “hardcore ones”

















































                    After visiting Scotland the wife and I made are way to Southern England to see Stone Hedge. After Stone Hedge we headed to Dover on the East Side of England. One of the stop on the way to Dover was to see Dunsfold Aerodrome or for you fans out there the Top Gear Test track.

                    When we got to Dunsfold we were told by the security guard we could not see the facilities or the Top Gear Hanger because McLaren was filming the new MP12-4C GT. The guard opened the gate so we could drive in and turn around to leave. As we were starting to drive out he asked why were there. I told him that we were on our Honeymoon and we just wanted to see where Top Gear was filmed. After he heard that he told us to wait. He came back in a few minutes and said follow me.

                    The guard gave us a guided tour of the facilities and told us the history of the Aerodrome, who owns it, future plans, and how he used to work there. I could not share the full details of the story for until the new season of Top Gear started

                    At the Top Gear hanger we got to see the new reasonably priced cars, the trailers that were really the Top Gear production offices and inside at the studio. It is worth to note that production offices are really the production offices, even though they made jokes about it. When we went into the studio hanger it was not setup for filming Top Gear as they just finished filming a upcoming movie. One last interesting thing is the stars that come on the show enter through a storage closet. All the budget for the show goes into the specials and filming.

                    While there did see the new McLaren Mp12-4C GT being tested. We could not take pictures of it of course but saw it flying down the runway. It was flat black; fly’s like a bat out of hell and sounds like a whaling banshee.

                    The guard was so cool that he gave us a few t-shirts he had and official Top Gear script from the episode they won the EMY Award. I had to hold of sharing a lot of this as I said as not to get the guard in trouble for showing us around and hooking us up.





















                    After visiting Dover we went to London. While we were touring around we walked by the Park Lane BMW. They had a M3 GTS in the show room that was in the bright orange paint job. Next to the BMW dealer was one of the new BMW I Showrooms for the new I cars. They had an I8 concept and the frame of an I3. It was rather interesting to see them in person rather than images.





















                    While we were in London I convinced the wife to let us spend a day and trek up to see the Evolve guys. We took the train up from London and meet Imran at the train station. We got a ride to the shop in his crazy E39 M5. The car sounded amazing and what little he stepped on the gas it pulled like a freight train. Would have loved to see what it would do unleashed.

                    We spent the morning at Evolve talking to Imran, Sal and Riz about cars, how the tune for their software for the M3 and how they test cars yada yada. We also talked to them about how they got into cars, their family, and how they started Evolve. It was very interesting to hear about their path to get Evolve where it is today and their backgrounds. If you ever get over to the UK, it is worth the trip to see the shop and meet the crew that does wonders for any performance car.

                    While we were at Evolve there was several customer cars there in for software tuning. One was an E46 M3 that had an aftermarket CSL airbox installed. This airbox was one of the 4 companies that make a replica box (can’t remember which one sorry). Riz and Sal spent the morning working on the E46 to resolve an install issue and load an Evolve power tune. The Replica CSL airbox looked descent enough but it had the temp sensor to close to the motor and was getting heat soaked. Sal showed me and the customer the data maps and how he changes the files. The software is pretty cool as it displays data in a 3d model.

                    Here is the old shop. They just purchased the new shop which is in the same complex but is on the other side of the cul de sac and three times as large. It was a fun visit to Evolve and I got to know more about the guys and the shop that programs my car. Sal is definitely a hoot to talk to about his philosophy on cars. Imran is definitely the grounded one and Riz is the sarcastic tech. The combo works as evident in their products and I hope they continue to support the enthusiast’s community.























                    Build Journal - E46 M3 CSL Conversion

                    Comment


                      #25
                      I wanted to list all the parts that I have tried in my quest to make the car into what I envisioned. Some of these parts were a big step in the wrong direction while others definitely were worth doing. Once all the new parts are installed, I will make a master list of all the parts and part numbers.

                      UUC RaspX gen I
                      UUC Sway bars
                      Grouppe M Intake
                      Conforti Shark Injector
                      Evosport Headers
                      SuperSprint Race Cats
                      SuperSprint Gen I Headers
                      Vorstiner CSL roof with sun roof
                      Vorstiner CSL bumper With Fogs
                      OE 19 Rims
                      K&N Pannel Filter
                      Painted match reflectors
                      H&R Sport Springs
                      Koni Adjustable Shocks
                      Front Shock tower mount Swap
                      Powerchips software
                      UUC Sway bars (fitted and returned / Never used)

                      In September 2013 I lead my annual drive to Lake Tahoe. Here are some of the images from Lake Tahoe Drive. This is for those out there who think this is a garage queen, I think NOT. 255 miles and some serious bug death going on in the front as you will see in the last image.









                      October 30th the CSL door panels arrived.. They are a little rough but they are fixable thankfully. Seller did a great job packaging them and was honest about their condition. Next step is to have the scratches buffed out and place in my door frames which are in better shape. This will complete the full OE CSL look less the front and rear seats.













                      August 2013 I was on an old Airforce Base for a photo shoot and took some pics of my own with the trusty cell phone. I love the location and need to make the time to go back and take better images using a good camera. For now these still look pretty good for a quick photo opp.















                      Sorry for not sharing this sooner but I have been busy like most everyone out there. I have been working with terraphantm on making all the CSL function work on the coding side of things. We are 90% there other than needing to redo the H-bridge on the DME. However till he gets a chance to make a new DME we did get oil level to work on my car at least.



                      As it is the holiday season, I attended the 7th annual Rally 4 Kids event that EuroSunday hosts. This is a event fro Shriner's Hospital to help gather toys for the kids there. We had over 500 cars this year despite the 30 degree weather.



                      Received my used airbag module to hopefully resolve the airbag light notification. I tried the jumper trick and it did not work. I also tried having the airbags coded out and that did not work. Reason for the codding out not working is most likely because I have has the light on so long. $50 later let’s hope this fix the issue once I get it installed and try to code out the door airbags again.



                      Yay some parts arrived today. Downside is a lot of the other items I ordered won't be in till late Jan.. booooo

                      X1 -- 11367831938 - Vanos gasket
                      X2 -- 11121437395 - valve cover stud grommet
                      X1 -- 11361401971 - Vanos oil filter
                      X2 -- 11367833218 - S62 sprocket hub diaphragm spring and pressure plate
                      X12 - 07129905536 - sprocket sleeve bolts
                      X1 -- 11317830159 - Exhaust upper chain tensioner guide
                      X1 -- 07119963342 - Chain guide mounting bolt washer
                      X1 -- 07119963418 - Crankshaft chain tensioner washer
                      X2 -- 07119963129 - oil drain hose crush washer
                      X2 -- 07119963072 - Vanos oil accumulator pipe crush washer



                      Santa is mean, sent cell phone pics of items that will miss the sleigh..







                      Santa was late but he did deliver some more parts the day after Christmas.

                      64317895939 --- CSL Cabin Filter Housing
                      64317895937 --- CSL Micro Filter Housing Backing
                      13727838625 --- CSL Air Filter
                      31212282855 --- CSL King Pin - Left
                      31212282856 --- CSL King Pin - Right
                      51137897925 --- Left CSL Roof Molding
                      51137897926 --- Right CSL Roof Molding









                      I am pleased to finally post that we now have a working flap motor. Thanks to the efforts of Terraphantm and Cyberkaa we can prove that it is possible to make a none CSL into a CSL.

                      This includes Temp Sensor, Map Sensor with rail, and now the flap motor.

                      http://youtu.be/NCMV2via-50
                      Build Journal - E46 M3 CSL Conversion

                      Comment


                        #26
                        One of the local photographers asked me and a few others to do a photo shoot last month. He runs Dare To Be Different Photography and based on the following images he sent me I think they are pretty darn good. I will have parts updates coming in the next few weeks so stay tuned =)

















                        Last set of M3 Images













                        I also was able to get some good shots of the 1M finally.





                        I also was able to get some good shots of the 1M finally.





                        Some recent updates over the last week.

                        At the end of April, I lead a day drive to Napa to enjoy the great weather we have been having. Some of the gang here were in attendance. The car is running so much better with the intake flap functioning. I have yet to get the tune back on but just the stock CSL setup is pretty darn amazing.

                        You know the car runs good when you are being chanced by a McLaren 12C and the owner has no complaints about how fast you are going through the twisties =)
                        See the drive images at http://www.raddrives.com/albums.php

















                        Build Journal - E46 M3 CSL Conversion

                        Comment


                          #27
                          I saw a thread from APEX about needing a E46 to test a set of wheels. So I pinged them and they wanted me to bring my car down. My car was to be a genie pig to test a new setup they offer. What they wanted to test is to see if a square 285 setup would work. Well as from the crap cell phone pics below, it does work LOL. APEX guys were a hoot to hang out with and I am looking forward to buying a set of wheels from them in the near future. Not sure when but they will have a write up and official photos at some point of my visit there. Also meet a few M3 members in the AM and one had a clean Laguna Seca Blue =)









                          Teaser image of what just arrived today. Since it seems people are only interested in this build thread when I spend money LOL. I have a few more updates later this week.



                          Morning Update:

                          After last year’s Bimmerfest I meat one of the BMW magazine publishers who was there doing a story on that days festivities. I started talking to the representative there about doing an article on my car to share all the work done. After emails, one very cool photo shoot and almost a year the article comes out.

                          I would have not posted the article for a few months but there is one major issue with it, which was kind of a serious let down. Wait all this time and when it arrives you are like WOOHHOOO.. oh mannn that sucks.

                          I will give you a hint, the issue is on the first page. The issue might not be that obvious to most but to those who are the forums a lot you will see it fast. There also is a technical issue, on the last page. I will let you guys see if you can see them.













                          I will post parts received tomorrow =) for the CSL. But here is a part for the 1M.



                          You know you are hoarder when your room looks like the images below.

                          The Evolve boxes were the last pieces I was waiting for to do the next major service. I have been stock piling the last few months as you can see. This will be the last major upgrade to this car as I have done all I have wanted to for the moment. Car should be going in for the last bit of upgrades in the next few weeks.

                          Vanos work
                          X1 -- BS021 -- S54 Vanos Seals Repair Kit
                          X1 -- BS022 -- S54 Vanos Rattle Repair Kit
                          X1 -- BS023 -- S54 Rebuilt Vanos Solenoid Coil Pack
                          X1 -- BS024 -- S54 Vanos Sealing Plate Repair Kit
                          X1 -- BS025 -- S54 Vanos Oil Pump Disk
                          X1 -- BS095 -- S54/S62 Vanos Rattle Tools
                          X1 -- 11367831938 -- Vanos gasket
                          X2 -- 11121437395 -- valve cover stud grommet
                          X1 -- 11361401971 -- Vanos oil filter
                          X2 -- 11367833218 -- S62 sprocket hub diaphragm spring and pressure plate
                          X12 -- 07129905536 -- sprocket sleeve bolts
                          X1 -- 11317830159 -- Exhaust upper chain tensioner guide
                          X1 -- 07119963342 -- Chain guide mounting bolt washer
                          X1 -- 07119963418 -- Crankshaft chain tensioner washer
                          X2 -- 07119963129 -- oil drain hose crush washer
                          X2 -- 07119963072 -- Vanos oil accumulator pipe crush washer

                          Head work
                          X12 -- 11347833676 -- CSL Exhaust Valves
                          X1 -- 11127835918 -- CYL.HEAD GASKET
                          X14 -- 11127831862 -- Cylinder Head Bolt
                          X14 -- 11121317361 -- Washer
                          SPR-2521-BM -- Supertech Performance Dual Valve Spring
                          RETBM2521 -- Supertech Titanium Retainers
                          X6 -- 11627830667 -- Gasket Asbestos
                          X6 -- 13417830384 -- O-ring
                          Service -- Head blueprint and flow test and 5 angle valve job
                          Service -- Port Match Throttle bodies

                          Other engine stuff
                          X1 -- 64317895939 -- CSL Cabin Filter Housing
                          X1 -- 64317895937 -- CSL Micro Filter Housing Backing
                          X6 -- 11247835440 -- Upper (blue)
                          X6 -- 11247835439 -- Lower (red)
                          Service -- WPC Metal Treatment to bearings

                          Suspension and exterior
                          X1 -- 31212282855 -- CSL King Pin - Left
                          X1 -- 31212282856 -- CSL King Pin - Right
                          X1 -- 51137897925 -- Left CSL Roof Molding
                          X1 -- 51137897926 -- Right CSL Roof Molding
                          X2 -- 51137895912 -- CSL Fender Grill Emblems
                          X2 -- 61130005197 Wires for LED Modules
                          X1 -- ATD-3600 TCK Rattle FiX - ATD-3600 407 Piece
                          X1 -- 51717894515 Cover Left
                          X1 -- 51718243812 Cover Right
                          Install CSL roof rails

                          SInterior
                          X1 -- 51477895573 Door sill left
                          X1 -- 51477895574 Door sill right
                          X1 -- 82112293533 BMW M3 Floor Mats
                          Install CSL door and rear seat cards

                          Engine Parts


                          Interior and Exterior parts


                          CSL Exhaust Valves


                          CSL Door Sills


                          Box showed up with new floor mats. 12 year old ones are still decent but have seen the millage and 12 years of drives. Also got some new O rings for the coming motor work and wheel cover. No longer have break ducts so closing them off from the wheel well.





                          The Vanos Beisan System arrived YAY. Now I just need to get the WPC bearings and I have all the parts I ordered. Though people keep taking my bearings as they need them last minute. I have had to re-order them for the third time LOL.



                          Some people saw the car collection in the back ground. Here is a better shot of 80% of them. There is still another cabinet to the left and more below on the left.



                          Last update is a quick video having a little fun at APEX for the photo shoot HEHE.

                          Fun at APEX - YouTube

                          Ok took a few months but finally got around to removing the CSL Door cards. Gave them to a friend to makes carbon fiber to have the scratches fixed and made to look as good as new. Hopefully I will get them back next week so I can put them back into the car.



                          Looks like my car made it into the APEX Wheel add. Nice surprise when opening the recent issue of Roundel.



                          Finally have some progress on the head removal. VANOS has been removed and I get to do some upgrading this weekend =) The shop said they will be able to remove the head in 2 weeks so I can send it down to LA for valve install and all the other upgrades.

                          Build Journal - E46 M3 CSL Conversion

                          Comment


                            #28
                            After almost 3 months the head is finally off the car and off to get work done. Details of why it took so long are boring but let say just say YAY it is moving along now.





                            So close to being done. Can't wait to get the car back together.










                            Head is finally back from Lang Racing. All first look at what a CSL head actually looks like with the shiny pointy valves installed. Can't wait to drive the car with all the changes and rock solid VANOS.













                            This is kind of a sad but also exhilarating post at the same time. The last of the MAJOR work on my CSL project is now down. All that is left is some little odds and ends that I will do myself in the next week or two. It took 12 years to get to this point and I never imaged when I started this journey that I would have the car where it is today.

                            Ok enough of the sentimental BS, show us the dam images right =P

                            For those looking for a shop, obviously I highly recommend them as well as use them for all my BMW’s. Remember the quality of the work is what matters not just the cost. The fact they happen to be on the reasonable side is a plus. If you need any CSL or standard work done, there is no better place to go. Thanks to the gang there for finishing the CSL car.

                            Performance Motor Works
                            Address: 2240 Sierra Meadows Dr, Rocklin, CA 95677
                            Phone: 916-624-9656
                            Dan – Owner
                            Phil – Tech
                            Remus - Tech /Fabricator

                            ---------------------------------

                            The car was dropped off to my old show to finish all the head and selected items. Below is what was to be completed this time around:
                            • Remove head to be sent to machine shop / reinstall head upon return
                            • Head word done by Lang Racing
                            • Install CSL Valves
                            • Supertech Valve Spring Kit
                            • Supertech Stainless Steel Intake and Exhaust Valves
                            • Complete Disassembly & Cleaning
                            • Comprehensive Leak, Crack & Pressure Test
                            • Inspect All Components For Irregular Wear
                            • Our High performance Five Angle Valve Job
                            • New Valve Seals
                            • Trueness Checked & Resurfaced Mating Surface
                            • Unshrouding of Valves
                            • Blend the throttle body ports to the intake valves and smooth out the CNC cuts on the intake side of the cylinder head.
                            • Install new front spindles (CSL King PinS)
                            • Note: The CSL king pins have the same part numbers as standard accept the middle three numbers are different. When these were installed we thought we had been lied to all these years they were different. Once installed you can see the difference as well.
                            • Beisan Vanos install – (I did the Vanos work , they just reinstalled the Vanos into the car once the head came back)
                            • CSL Cabin Air Filter assembly
                            • SMG sensor replacement
                            • Change over to OE BMW brake fluid for ATB Blue
                            • Differential fluid change


                            Head tear down and removal





















                            Head tear down and removal part 2

                            Not a pretty sight to see her in so many parts and pieces =(

















                            All boxed up and ready to go to LA.



                            Head back now and now the rebuilding can begin WOOTTT.

                            Took about two weeks for all the head work to be completed and another two to have it reinstalled along with all the other work.






















































































                            SHE LIVESSSS AGAIN



                            CSL Cabin filter goes in to save a WHOPING 8LB...














                            Last set of images of the brackets that were fabricated to make the CSL door panels and seat delete fit correctly. Amazing work was done to get it all tight and locked down.

































                            Build Journal - E46 M3 CSL Conversion

                            Comment


                              #29
                              Took the car back to the shop and found out the smoke was caused by a missing gasket on the head that was dripping oil. Fixed the seal and at the same time my SMG position sensor and DSC sensors both went out. UG, when it rains it poors. Got those both fixed and then a bank 1 o2 went out. Seriously, got to love moding.

                              After all that the latest issues now are airbag light which I have to trace down to see which one is mad, and the rear o2 went out. Even with the 02 issues and airbag lights the car was ready to go on the Mammoth / Yosemite trip I had planned for the month.

                              This weekend was about 600 miles of fun roads and sightseeing. The drive sections were a lot of the road I lead people on for Lake Tahoe. All I can say is WOW this car is amazing. Now keep in mind I have yet to put a tune on the car and all I have is stock CSL everything.

                              Turn after turn all I could do was smile as the car just flew across the road. I have always loved this car but after this trip I could not stop thinking about when I could do a drive again. For fun one of the friend on the trip had is fully option and lighted (less supercharger) Dinan E39 M5 do a little head to head race. We did a 4th gear pull and we were dead even till he had to shift. After that I was still going and then kept going. Now if I had a tune I might have been able to pull a little.

                              Now the next steps are to clear all the little faults and do all the finishing touches. This trip also made me fall out of love in doing the GTR project. I already post about this in the thread.




                              Amazing an update after so long being MIA. I know I have been a bad M owner. Car sat for about 3 months as I am starting a new adventure in life with leading offroad groups on top of being a new dad. Needless to say, the M3 got little love so I fully expect 10 lashings for it.

                              So what is new? Well, all those little finishing touches that always linger and don't take a long time to do.

                              1. Removed the standard roof rail. Was a pain as the shop glued the old rail in but got it out.



                              2. CSL Roof rail in


                              Vanity items so flame away
                              3. Side emblems on


                              4. Door sills


                              5. After going around with the side airbag connections going on and off I finally said F-it and went fully committed to the to the removal. Cut off the OE connectors and soldiered the jumpers in. No more light thanks to Terra resting it yet again.


                              New adventure
                              For those who are not off roading you will be like big deal but for those of you who offroad I have fully built the Raptor with a 3.5 shock setup all the way around along with other goodies.







                              So this is silly. All waxed, wheels cleaned and wax, brakes even waxed for a 600 mile drive to socal... Yes I am silly but oh well. It was really clean for 10 miles at least right??











                              Myself and another M3 had an article done for BMW Performance Magazine out of the UK. It was a joint article as we both went the way of OE CSL. The article was in the April edition of this year.













                              Build Journal - E46 M3 CSL Conversion

                              Comment


                                #30
                                Just spent the last hour or so pouring over each post and picture - I love these threads that tell a story! Unfortunately I can't tell at what point in time we're at now... are we fully caught up to present day? Haha

                                Edit: silly me, the magazine says 2015. Looking forward to more!

                                Can't imagine the memories and sentimental value you have with your car, being the original owner!

                                Comment

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