Actuary's E46 M3 ClubSport build

[Actuary]

t's great to finally start sharing info on my E46 M3 build. Like many of the M3 owners on here, building a CSL+ version of the M3 has been a long time plan. I loved the M3 CSL look with carbon roof, ducktail and m3 bumper wrapped in silver grey. So i sought out the cleanest Silver Grey I can find, even with putting SMG on must have list. After searching for months, on July 2010 I bought a 2004 M3 with 40k miles. Coming from an E36 M3, the E46 felt like an improvement in every way. Shortly after I started tracking it at Watkins Glen and Lime Rock. It was an amazing experience to have a car that I can drive to work, go to the grocery store and drive/at/from the track. What makes this car much more special for me is I drove my pregnant wife to the hospital and brought our baby girl back home with it. I hope I never have to sell this car.

Shortly after pick-up Jul 2010



Recent photos in street and track form



Maintenance
- Reddish V2 RACP reinforcements
- Full Vanos rebuild and bulletproof
- ACL Rod bearings
- Control arms & bushings all around
- Front and rear wheels bearings
- Cooling and steering hoses
- Engine accessories (Alternator, water pump, power steering)


Exterior
- Vorsteiner CSL front bumper
- Vorsteiner CSL rear trunk
- CSL diffuser
- Karbonius Carbon roof


Interior
- Cobra Nogaro circuit seats
- Brey krause manual seat adapters
- M-tech dynamics competition seat belts
- Schroth Quick-Fit Pro 4 Point Harness


Engine
- HTE Map based tune
- Schrick 280/272 cams
- Karbonius CSL Airbox with working flap
- Dinan oversized throttle bodies
- SuperSprint full exhaust (V1 headers, Section 1 with euro cats, Section 2 y-pipe with resonator, sport muffler)
- Turner underdrive pulleys


Suspension/Steering
- KW clubsport
- CSL kingpings
- CSL sway bars
- Turner monoball FCAB and RCAB
- ZCP steering rack


Brakes
- Porsche 996 calipers with rallyroad adapters
- Carbon fiber backing plate with brake duct


Wheels/Tires
- ZCP 19" wheels with Micheline PS4 (street)
- Apex EC7 in Anthracite with square 265/35/18 Michelin Cup 2 (track)

[Avedis]

Looks like you’re already off to a solid start. Looking forward to following this build.

[robgill]

👀.

[Actuary]

Brake upgrade
- Porsche 996 calipers with RallyRoad adapter
- Textar pads (street)
- PFC pads (track)
- Burkhart engineering carbon backing plates
- A concept carbon brake duct kit

[Actuary]

Intak Mods
- Kabonius airbox, BMC filter, OE snorkel/flap/pipes
- Dinan TB

[0-60motorsports]

Looks like this will be an awesome build! I need to get me a set of Dinan ITB's LOL

[robgill]

Looking good! Interesting brake ducting solution. Cant seem to find info about A-Concepts, do you have a link for them?

[Actuary]

Looking good! Interesting brake ducting solution. Cant seem to find info about A-Concepts, do you have a link for them?

Here you go! You'll need to scroll to the bottom to see info/package/pricing for the E46 M3/CSL brake duct. https://a-concepts.de/en/references/

I got the brake duct perhaps 5 years ago and so far no issues on street or track, calipers and rotors stay cool. I think this is probably one of the better options for folks running CSL bumper.

[0-60motorsports]

Here you go! You'll need to scroll to the bottom to see info/package/pricing for the E46 M3/CSL brake duct. https://a-concepts.de/en/references/

I got the brake duct perhaps 5 years ago and so far no issues on street or track, calipers and rotors stay cool. I think this is probably one of the better options for folks running CSL bumper.

That just looks amazing and so well made.

[Actuary]

That just looks amazing and so well made.

Thanks. I just created a post with more info. for the rest of the community's awareness.

[Actuary]

KW Clubsports 2-way
Got these at an amazing deal back in 2019 from ECS. It was between these and Ohlins R&T. The price that I got these with the cash back offer was a no brainer for me. My experience with the KW has been amazing. Rides well in the street setting and track. I use the same settings as the CSL guys recommen in CSLregistry.

Road Basic Setting
Front
Rebound 6 clicks
Compression 1 full turn (6 clicks)
Rear
Rebound 12 clicks
Compression 1 full turn

Ring Dry Setting
Front
Rebound 6 clicks
Compression 0,75 turn (4 clicks)
Rear
Rebound 9 clicks
Compression 0,5 turn

[Projecte46m3]

Damn nice build!! Subscribed

[Actuary]

Just wrapped up the window trim in gloss black. The bottom trim pieces are new OEM gloss black, very well priced compared to the matt black. For the top (A to C pillar), i changed the OE looking rubber piece from https://nam3forum.com/forums/forum/m...im-replacement and wrapped it in gloss black. I couldn't justify 2-3k per side. I think it came out pretty good. If it lasts, i don't mind paying for a rewrap down the line or full respray.

[davidinnyc]

DMed.

[M3dragon]

Have to rock the club sport wing to go full club sport HAHA.