I just got it patched up in a more enjoyable state to daily drive but it still needs more times and money to be cherry. Anyways, the two big annoying items is the diff clunk. I'm glad it isn't the rear floor. I refreshed all of that, so I am surprised it is that front bushing but that is okay. I can replace it and will reseal the front of the diff at the same time. Not sure if I will do OE cover at that time.
Untitled by Sam DaJam, on Flickr
Untitled by Sam DaJam, on FlickrThe other thing is I can tell the front FCABs are getting tired with clunks, lack of front end precision and some tire wear. It had some used AKG ones, I put in to make an event and forgot they were in there. They did what poly does on rotating parts, fail.
I was going to do Ground Control FCABs bought them used and pressed them into housings. I much preferred the GC design on paper, however they were a pain in the ass due to how tight their tolerances are on everything. Not sure if it was my drivers side control arm or what but it did not want to go together. I gave up and went back to the Bimmerworld TrackCABs which I also don't really like but they are very easily serviced and rebuild is cheap with overnight always available.
Now when I got the car and did the rod bearings, I was delighted to find two crossthreaded FCAB bolts. I was able to tap both and get some threads to hold torque. This is the side that had the control arm fail with the 50lb 20 inch wheels so it has had a lot of trauma. One of those FCAB bolts would require a retap any time it was disturbed. This side is so questionable, I'll stage the torque. Start at 10 and work up the 44 ft lbs. Threads came right out on the one I usually have to retap. Simply just no more material.
Untitled by Sam DaJam, on Flickr
Untitled by Sam DaJam, on Flickr
Untitled by Sam DaJam, on FlickrAs you can imagine, I begun to panic. I called my dad as I remembered on his he had the same issue. He still had a fixture to drill it straight and all the tools to helicoil as well as the helicoils from when he did it 11 years ago. Sometimes you have to ask for help, so I did and he saved my fucking ass. I also saw someone selling TrackCABs new in box, so picked those up locally. I plan to modify my other set to better retain the bushing as that is my main gripe with them, I like how easily serviceable and cheap to rebuild but its stupid that bushing isn't retained. As you can see I have hoseclamp to help retain this. I have seen this around the paddock on other cars.
Untitled by Sam DaJam, on Flickr
Untitled by Sam DaJam, on Flickr
Untitled by Sam DaJam, on Flickr
Untitled by Sam DaJam, on Flickr
Untitled by Sam DaJam, on Flickr










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