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Look inside of a diff that had the M Clunk

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    #31
    Originally posted by bigjae46 View Post



    Do not. There is a bump on the backside. It’s a blind hole.


    Sent from my iPhone using Tapatalk
    Can't view the video, says it is private

    Edit: I can see it now, for reference I am talking about the 2 holes on each side that are towards the rear of the car when the diff is in the installed position, they go all the way trough, can even be seen on your video.
    Last edited by bmwfnatic; 03-03-2022, 10:38 AM.
    E46 ///M3 • 12/2002 • phönix-gelb • 6MT
    E39 ///M5 • 12/1998 • avus-blau • 6MT
    E60 ///M5 • 11/2006 • saphir-schwarz • 6MT

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      #32
      Yes, the 2 (per side) closest to the rear cover run through the case (red lines). The ones circled in blue are the bumps for the other 6 (per side) that don't run all the way through.


      Sent from my SM-G950U using Tapatalk

      Youtube DIYs and more

      All jobs done as diy - clutch, rod bearings, rear subframe rebush, vanos, headers, cooling, suspension, etc.

      PM for help in NorCal. Have a lot of specialty tools - vanos, pilot bearing puller, bushing press kit, valve adjustment, fcab, wheel bearing, engine support bar, etc.

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        #33
        Originally posted by bigjae46 View Post

        Diff or LSD carrier only?

        Actually, I enjoy rebuilding these.


        Sent from my iPhone using Tapatalk
        Me too. Diff is fucked and I’m local. 😅
        E46 M3 TiAg/Black - Journal​, IG: sharkmar
        981 Cayman GTS Racing Yellow/Black
        C43 AMG Diamond Silver/Red​

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          #34
          Originally posted by bigjae46 View Post
          The spider gears had play. Likely due to the wear in the clutch plates causing more clearance. More clearance in the clutch packs creates more backlash in the spider gears which will cause a clunk noise when taking off from a stop.

          You can see wear on the large spider gear
          The plays or backlash between the larger side-gears and the smaller 4 spider gears is not affected by the condition of the clutch stack, new or old worn. The only way to reduce the plays is to shim one of the side-gear inward (the RH side in this case, and the LH side for version 2 diff).
          Even when brand new these gears were set to have certain amount of plays – it seems to be too much for what it is but I don’t know why. This amount of plays does not cause the clunk by itself, but only when the clutch stack slip jerkily especially when start moving from stop.

          Why old worn clutch stack seems to cause more M clunk? The clutches slip cause the side-gear to accelerate and hit the spiders hard.



          The marks on the gear faces probably due to the side-gears hammering the spiders whenever the clunk happened.

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            #35
            Originally posted by mrgizmo04 View Post
            Yes, the 2 (per side) closest to the rear cover run through the case (red lines). The ones circled in blue are the bumps for the other 6 (per side) that don't run all the way through.


            Sent from my SM-G950U using Tapatalk
            Lol…I never noticed that!

            Still, diff fluid doesn’t sit there so I wouldn’t bother applying any sealant to the bolts.


            Sent from my iPhone using Tapatalk

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              #36
              Originally posted by bigjae46 View Post

              Lol…I never noticed that!

              Still, diff fluid doesn’t sit there so I wouldn’t bother applying any sealant to the bolts.


              Sent from my iPhone using Tapatalk
              What torque spec do you use and which loctite if not sealant, blue 243? I'll be doing seals tonight.

              Also, must you use a new pinion nut "securing plate" ( 33121205138 ) if removing nut to replace input seal?
              2004 Silbergrau Metallic 6MT
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              RACP Plates/Vincebar/CMP/Turner RTAB/Beisan

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                #37
                Originally posted by bigjae46 View Post

                Diff or LSD carrier only?

                Actually, I enjoy rebuilding these.


                Sent from my iPhone using Tapatalk
                TBD, I need to pull it and replace with the spare, I just happen to be in Houston

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                  #38
                  Originally posted by Cubieman View Post

                  What torque spec do you use and which loctite if not sealant, blue 243? I'll be doing seals tonight.

                  Also, must you use a new pinion nut "securing plate" ( 33121205138 ) if removing nut to replace input seal?
                  I run them in with a small impact with no loctite or sealant.

                  I supposed you could get the plate out without messing it up. I pry it out with a screwdriver.

                  You should inspect the threads on the pinion nut. The threads on the nut can strip.


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                    #39
                    Im not gonna lie, after doing my Vince Bar install. My m clunk is SUPER PRONOUNCED, it has me scared that something is loose. I had all solid bushings before on my first M (8+ years ago so I completely forgot how it felt but I dont remember it like this) The following items were done

                    1. CMP Subframe bushings
                    2. Condor Poly Diff Bushings
                    3. Turner Upper Rear bearings
                    4. All oem Outer Upper and Lower Bearings replaced
                    5. Turner Street Adjustable Rear Control Arms


                    Guido = Stock (Fresh 8k miles)
                    Poly Motor and Trans Mount
                    Stock Center Bearing (might change this now)

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                      #40
                      Originally posted by Tonggi View Post
                      Im not gonna lie, after doing my Vince Bar install. My m clunk is SUPER PRONOUNCED, it has me scared that something is loose. I had all solid bushings before on my first M (8+ years ago so I completely forgot how it felt but I dont remember it like this) The following items were done

                      1. CMP Subframe bushings
                      2. Condor Poly Diff Bushings
                      3. Turner Upper Rear bearings
                      4. All oem Outer Upper and Lower Bearings replaced
                      5. Turner Street Adjustable Rear Control Arms


                      Guido = Stock (Fresh 8k miles)
                      Poly Motor and Trans Mount
                      Stock Center Bearing (might change this now)
                      Yeah all that poly is gonna make a ruckus, as you know. You've removed all drive train slop except the m-clunk which makes it even more noticeable.... I'm assuming you have a track car so it doesn't really matter.
                      3.91 | CMP Subframe & RTAB Bushings | SMG (Relocated & Rebuilt) | ESS Gen 3 Supercharger | Redish | Beisan | GC Coilovers & ARCAs | Imola Interior | RE Rasp | RE Diablo | Storm Motorwerks Paddles | Will ZCPM3 Shift Knob | Apex ARC-8 19x9, 19x9.5 | Sony XAV-AX5000 | BAVSOUND | CSL & 255 SMG Upgrades | Tiag | Vert w/Hardtop

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                        #41
                        Originally posted by oceansize View Post

                        Yeah all that poly is gonna make a ruckus, as you know. You've removed all drive train slop except the m-clunk which makes it even more noticeable.... I'm assuming you have a track car so it doesn't really matter.
                        I didnt want to buy a new oem diff plate for the oem bushings. Its a weekend car. I dont commute with it, track events in future are possible but not a track build. I might need to get oem bushings if i check that everything si tight or live with the clunk

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                          #42
                          Originally posted by Tonggi View Post
                          Guido = Stock (Fresh 8k miles)
                          like this?
                          Click image for larger version

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                          2002 TiAg M3 Coupe (SMG to 6spd), 2003 Jet Black M5

                          https://www.instagram.com/individual_throttle_buddies/

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                            #43
                            Just my .02, I had plenty of play in my diff with 140k on it. So...I ordered the shim kit...couldn't find anyone who wanted to rebuild it. I became impatient (all my bushing are poly and the noises drove me crazy) and ordered a replacement from Diffs Online. I removed and replaced the old with new....which has less play, slack in the spider gears. First drive....still have plenty of driveline noise.
                            Had I known someone like Jae MIGHT have been willing to rebuild what I have, I would have been much happier. The play on the passenger axle stub? is/was causing most of my issues/noises.

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                              #44
                              Originally posted by scmtx View Post
                              The play on the passenger axle stub? is/was causing most of my issues/noises.
                              Actually the plays on the left side spider/side-gear caused the clunk, not the right side. The carrier turned the left output flange splines (via the clutch stack inner splines) directly first, not the spiders/side gears, and then the clutch slipped at higher load, and the spiders whacked the left side-gear hard to cause the clunk. During the time before the clunk, the right side was trailing along with no drive force, and so its side-gear was resting against the spiders with zero plays (if the wheel is faster than the car then the side gear is ahead of the spiders and with max plays between them, but this cannot be the case before acceleration).
                              Last edited by sapote; 03-04-2022, 04:29 PM.

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                                #45
                                Originally posted by lemoose View Post
                                like this?
                                Click image for larger version

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Size:	161.8 KB
ID:	156967
                                AYOOOOO GTL BABEHH

                                lmao good to know that a new diff won't fix my issue. so I will just inspect it and drive this puppy till it implodes on its own

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