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    Engine Build Complete!

    So presumably a blown head gasket, and a 150000 mile engine for a track car, i embarked on an engine rebuild(assembly by me). No idea what ive done, or how well ive done it so i welcome feedback, criticism, whatever. I ended up typing a full write up of the process, etc, but its excessively lengthy and probably too much to post. Ill get some pics if theres interest, i have hundreds! But the long story short is essentially a stock 11.5:1 compression. Stock cams. Stock intake. I have SS V1 catless headers, Catless ss section 1, and BW Race from there back. I have had an epic race tune prior to this and underdrive pulleys. Components include the Lang rod bearing journal widening treatement, wpc coated rod bearings and wrist pins, king mains 87.25 mm Carrillo pistons and their lightweight rods, which lightened the rotating assembly by 3.2lbs if i remember correctly. The bore was increased to 87.25 which by my calculations was about 30cc of increased displacement.

    Many hours of work later, the engine fired up immediately. Let it reach temperature, and then off to cool. Took it to the dyno for break in today with several staged increasing pulls, and a final power run. Very few hiccups, a low engine oil light, which i corrected, one over heat moment on the final pulls to redline, likely an air pocket in the coolant system i was told. some white/blue smoke initially which then cleared, perhaps after the rings improved their seal. After this we did the max power runs at 326.92. I really dont know if this is good or not for my mods and what i put in. I will say thats an expensive as hell 50hp gain from stock!!! But im happy to have learned a lot on the build, some things i could do better if i ever have the need or desire to do this again, and im happy i have put together a more powerful engine than i took out. The main goal here was to improve the reliability with stronger parts and some upgrades to the design as in the rod bearing widening. Also Im elated to not have an exploded engine as of yet!!!

    Let me know what you all think of the power numbers for this...i plan to do 288/280 cams in the future and finally a dyno tune with epic once those are in. The calculation given a driveline loss from stock 333 to ~276 is about 18% and that calculates out to 394hp at the crank!!! Fairly pleased with that#

    I have yet to do a follow up compression and leak down so ill add those numbers once i get them.
    Last edited by F1Dryvr; 11-03-2020, 03:50 PM.

    #2
    A few photos: Click image for larger version

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    Comment


      #3
      Originally posted by F1Dryvr View Post
      I ended up typing a full write up of the process, etc, but its excessively lengthy and probably too much to post. Ill get some pics if theres interest, i have hundreds!
      You should post that write up to the member build journals section, I'm sure there will be interest in it. I'd definitely like to see something like this documented in detail.
      2002 Topasblau M3 - Coupe - 6MT - Karbonius CSL Airbox - MSS54HP Conversion - Kassel MAP - SSV1 - HJS - PCS Tune - Beisan - MK60 Swap - ZCP Rack - Nogaros - AutoSolutions - 996 Brembos - Slon - CMP - VinceBar - Koni - Eibach - BlueBus - Journal

      2012 Alpinweiss 128i - Coupe - 6AT - Slicktop - Manual Seats - Daily - Journal

      Comment


        #4
        Congrats! That is impressive.

        Comment


          #5
          Did you build this shit in your bedroom? Damn!!!!
          Just some old shitty cars.

          Comment


            #6
            Damn right! No wife here to help with that decision making! Also I live very close to a beach and theres lots of salt in the air as well as the lawn guys blowing stuff around always gets in the garage. So laid some cardboard down and it worked pretty well

            Comment


              #7
              When you say presumable head gasket, does that mean you didn’t find the tale tale signs after tearning it down? What symptoms did you have to suspect it?

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                #8
                Yeah I couldn’t find a problem, I had compression loss on a cylinder and a bunch of water and rust on the plug on that cylinder...I never did a leakdown

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                  #9
                  I can’t believe you built this in your bedroom. That’s awesome!

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                    #10
                    Spare bedroom tbh

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                      #11
                      Nice looking engine. IF I do this, I will not let the whole engine cantilevers on the engine stand by just the end -- too much stress placed on the top 2 mounting points, especially with most of the accessories mounted at the front of the engine. The straight 6 is a long block and the CG is far away from the end mount.

                      Comment


                        #12
                        You built your S54 in your bedroom. Like. A. Boss.

                        I could imagine me suggesting this to my wife. The divorce papers would already be signed on her behalf lollll

                        Comment


                          #13
                          Originally posted by sapote View Post
                          top 2 mounting points
                          It's mounted to the stand in 4 places, 4 bolts. Same as my setup. Has been on an engine stand for 12 months. No issues

                          Comment


                            #14
                            Originally posted by sapote View Post
                            Nice looking engine. IF I do this, I will not let the whole engine cantilevers on the engine stand by just the end -- too much stress placed on the top 2 mounting points, especially with most of the accessories mounted at the front of the engine. The straight 6 is a long block and the CG is far away from the end mount.
                            there’s some stands to purchase I’m sure that supports the other side somehow... when creating a budget for something like this it was 49$ vs 5 or 600 for the more advanced stands... not sure the value is in there for that unless u plan on building lots of engines. Are u concerned the load alters the block/cylinders/mainline somehow?

                            when u think about the hoist points it’s not a matter of strength as the whole 7/800 lb engine and trans is supported by 3 m4 bolts at the front!!!

                            Comment


                              #15
                              Any commentary on the numbers i made?! Do they seem in range? Or should I have expected more?

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