Here's what they look like now:
No cracks, no weird witness marks and all fasteners still torqued to spec. Off to paint!
I did notice one other thing though. Looks like the cabin air filter housing is dynamically contacting the PCV hose on top of the engine:
Fixed in CAD by adding a big fillet to the front, similar to how the BMW part is designed:
I was feeling too lazy to reprint/reassemble this part, so I tried heating up the one I have and making some clearance manually. That didn't work at all, so came up with a genius strategy: ignore!
I'll probably eventually reprint this, but the interference is minor and I'm not all that worried about it. I'll throw some tesa tape or similar on the part so that it doesn't cut through the PCV hose and it should be fine.


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