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Overheated, now stumbling/stalling above 3K RPM

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    Overheated, now stumbling/stalling above 3K RPM

    Car had been sitting for a while. Battery was dead, so I jumped it and let it idle. Came back outside about 15–20 minutes later to find it steaming and clearly overheated, coolant everywhere.

    I did a full cooling system refresh last year, minus the expansion tank — which I found split in two. That's been replaced now. Could the thermostat have stuck closed? I haven't pulled it to inspect yet.

    The engine starts ok, but won't pull cleanly past 2,500–3,000 RPM. No codes on scan. No white smoke from the exhaust. Oil looks clean — no milky residue on the cap or dipstick.

    What should I be looking at for overheat damage? Spark plugs? Coils? VANOS? Compression test?

    #2
    Originally posted by GT_M3 View Post
    What should I be looking at for overheat damage? Spark plugs? Coils? VANOS? Compression test?
    Fill up coolant to proper level, drive it normally until reaching operating temp ~ 85C, shut off let cool overnight. Next early cool morning, remove each plug look carefully for condensation at the tip which indicates cracked head.

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      #3
      Odd. The shake between 2500-3000 rpm is something I have to in standstill. I believe probably most have it but don’t notice because why would you normally rev the engine in standstill. I’d figure it’s probably due to some clutch/ flywheel harmonics
      Last edited by JakeM346; 05-06-2026, 11:52 AM.

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        #4
        That's what my e36 did when the head gasket went.

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          #5
          Oh man, reading your post made me immediately think head gasket. Leak down test would tell you immediately if cylinders are sharing compression from a broken head gasket - that’s how I ultimately found out mine was gone between Cyl 5 and 6
          - Jonathan

          2004 M3 - Build thread

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            #6
            Following up here - Well I finally had time to get around to a leakdown test.

            Cylinder 1: 5%
            Cylinder 5: 5%
            Cylinder 3: 3%
            Cylinder 6: 80% womp womp

            I can hear a small amount of air noise from the exhaust, and feel air coming out of the cylinder 5 spark plug hole. Any else I should check prior to ripping out the top end?

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              #7
              Originally posted by GT_M3 View Post
              Following up here - Well I finally had time to get around to a leakdown test.

              Cylinder 1: 5%
              Cylinder 5: 5%
              Cylinder 3: 3%
              Cylinder 6: 80% womp womp

              I can hear a small amount of air noise from the exhaust, and feel air coming out of the cylinder 5 spark plug hole. Any else I should check prior to ripping out the top end?
              I think it is time to pull the head. If the engine overheated and boiled over...then the head will need to be checked.

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                #8
                Originally posted by bigjae46 View Post

                I think it is time to pull the head. If the engine overheated and boiled over...then the head will need to be checked.
                Yup, rebuilt a few M20's but this will be my first time taking off the head on the S54. Slightly tempted to look at schrick cams "while I'm in there", but that's probably not a good idea lol

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                  #9
                  Originally posted by GT_M3 View Post

                  Yup, rebuilt a few M20's but this will be my first time taking off the head on the S54. Slightly tempted to look at schrick cams "while I'm in there", but that's probably not a good idea lol
                  Now would be the time to do it. They aren’t cheap though…

                  Mike
                  02 M3 Titanium Silver / Black
                  11 Tundra SuperWhite / Black
                  16 X5 Imperial Blue Brilliant Metallic / Dakota

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                    #10
                    I knew it was the head gasket as soon as I read the thread title. The S54 headgasket will always go bad at some point, usually between cylinder 5/6.
                    Instagram: @logicalconclusion

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                      #11
                      Originally posted by nuc1 View Post

                      Now would be the time to do it. They aren’t cheap though…

                      Mike
                      Yea for sure it's tempting, but I also have no supporting mods (airbox, headers/high flow cats). I feel like I'd have to pour a lot of money in to get the full benefit. My m3 is nearly bone stock.

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                        #12
                        So you're saying its a start....

                        Mike
                        02 M3 Titanium Silver / Black
                        11 Tundra SuperWhite / Black
                        16 X5 Imperial Blue Brilliant Metallic / Dakota

                        Comment


                          #13
                          Originally posted by nuc1 View Post
                          So you're saying its a start....

                          Mike
                          Yeaaaaa. We'll see. Not high on the priority list, but its possible

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                            #14
                            I recently went through the exact same scenario. My water pump completely failed and the engine overheated 5 minutes from home. I limped it back home (big mistake) and blew the head gasket. I ended up pulling the head and had it checked for cracks and resurfaced it. I did all the Beisans Vanos upgrades while I had everything apart. Engine feels solid and sounds much smoother.

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