Help With Top Side Reinforcement

[DMW_Evan]

I just completed a FULL CMP kit on my E46 M. Front RACP, rear RACP, and underside with the bolt-in support that sits flush behind the rear seat. It was a LOT of work and a lot of very careful welding. If you aren't well-versed or know somebody that is, I would maybe avoid the CMP kit. I personally love it, but I own a group of shops here in Ohio, so I wasn't worried about all the welding because I have an amazing guy at one of my shops. I can post pictures if you need help.

[Will]

I just completed a FULL CMP kit on my E46 M. Front RACP, rear RACP, and underside with the bolt-in support that sits flush behind the rear seat. It was a LOT of work and a lot of very careful welding. If you aren't well-versed or know somebody that is, I would maybe avoid the CMP kit. I personally love it, but I own a group of shops here in Ohio, so I wasn't worried about all the welding because I have an amazing guy at one of my shops. I can post pictures if you need help.

Yes, please. I'd love to see the photos of your install. I recently purchased the front and rear CMP topside kit, and was surprised everything came as individual pieces to be welded together to make the beam. It's a lot of welding, as you mentioned.

[DMW_Evan]

Standby, I just posted a new thread about it.

[DMW_Evan]

https://nam3forum.com/forums/forum/main-forum/e46-2001-2006/253051-the-start-of-the-m-folio-w-too-many-pictures

Take a look at some of these. It's absolutely worth it and if you need help, I'm happy to tell you how we did it.

[Cronenberged]

I just completed a FULL CMP kit on my E46 M. Front RACP, rear RACP, and underside with the bolt-in support that sits flush behind the rear seat. It was a LOT of work and a lot of very careful welding. If you aren't well-versed or know somebody that is, I would maybe avoid the CMP kit. I personally love it, but I own a group of shops here in Ohio, so I wasn't worried about all the welding because I have an amazing guy at one of my shops. I can post pictures if you need help.

Please share

[DMW_Evan]

I'm sorry some of these are sideways- they were taken for reference, not necessarily to post.
Rear RACP Reinforcement:
Trimming trunk skin behind spare tire well.



Rear bar with frame rail attachments- the rail plates get welded on to the bar reinforcement.


Complete the structure with top bar. This then gets spot welded (all the holes are spot welds). When you're done spot welding, you'll stitch weld the perimeter.


Cover it back up with the panel you cut, stitch it back together, seam seal, and paint.

Front is a lot harder.
Seats out, heat gun and scrape the sound deadening where needed. Mock up the kit, paint pen or Sharpie the shape, grind away material to bare metal. VERY CAREFULLY cut the skin so that you have columns cut out (purple paint pen below). Weld in the reinforcements inside the gussets, then put the structure down for a similar process to the rear RACP- spot weld, tack weld, stitch together.



Structure in place and welded, seam sealed, primed. It was later painted Alpine white.


Bolt-in flush-mount roll bar is an option here. There's also K-braces for the trunk, etc.




The underside reinforcement is pretty self explanatory, but here is it finished. Happy to help if you order the kit and need any help.

[rickybobby]

Don’t forget to weld the driver rear wheel well arch!