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    Rear main seal DIY

    Starting a new thread related to a nearby clutch thread. I have been told that you can either buy a rear main seal assembly or a tool in order to install it to the correct depth. I cannot find the assembly for sale, is it still available? If not, the tool is for sale for $120. Does anyone have the tool available to lend, I’m willing to pay shipping. Thanks.
    ‘04 M3

    #2
    They are all the same for m50/52, s54, etc. Seems like whole kit is harder to find. You can prob get them here for $144





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    All jobs done as diy - clutch, rod bearings, rear subframe rebush, vanos, headers, cooling, suspension, etc.

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      #3
      Originally posted by mrgizmo04 View Post
      They are all the same for m50/52, s54, etc. Seems like whole kit is harder to find. You can prob get them here for $144



      Sent from my SM-S911U1 using Tapatalk
      This is the best deal at $144, as elsewhere sold for $359: https://www.bimmerworld.com/Engine/G...142247867.html

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        #4
        You should watch FCP euros video on a clutch job. I think they address the RMS there too and tell you what tools you need

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          #5
          I don't like these 'new style' seals that BMW has switched to, also retroactively for older cars it seems.

          Over time the front and rear main seals create a low spot on the crankshaft, you can feel this spot with your finger, it's quite pronounced.
          If you install one of those new style tensionless seals, and your low spot it quite large, they will never seal, they leak.

          I prefer to stick to the 'old style' seals with a spring inside them, they provide more tension and are more forgiving if the crank surface they are riding on isn't absolutely brand new.
          A generic 110x90x12mm seal with the right properties and a spring is suprisingly easy to source.
          E46 ///M3 • 12/2002 • phönix-gelb • 6MT
          E39 ///M5 • 12/1998 • avus-blau • 6MT
          E60 ///M5 • 11/2006 • saphir-schwarz • 6MT

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            #6
            Originally posted by bmwfnatic View Post
            I don't like these 'new style' seals that BMW has switched to, also retroactively for older cars it seems.

            Over time the front and rear main seals create a low spot on the crankshaft, you can feel this spot with your finger, it's quite pronounced.
            If you install one of those new style tensionless seals, and your low spot it quite large, they will never seal, they leak.

            I prefer to stick to the 'old style' seals with a spring inside them, they provide more tension and are more forgiving if the crank surface they are riding on isn't absolutely brand new.
            A generic 110x90x12mm seal with the right properties and a spring is suprisingly easy to source.
            I believe only PTFE "new style" seal should be used on the S54 engine.

            The chart below shows the best rubber seal (VITON or FKM on the chart) only can handle up to 7000 rpm for out cars, and I don't think those rubber seals with the spring on the lip are even VITON.
            I assume the crank seal is 3.5" or 90mm diameter (guessing from visual memory), then the circumference = 2R PI = 283mm
            At 8000 rpm the surface speed is 283mm * 8000/60 = 38m/s which is more than 35m/s that can handle by VITON seal.

            PTFE seal has the lowest friction so I'm surprised to hear that it caused the deep groove. Maybe dust/dirt collected at the seal lip did the wear on the shaft, not the seal.



            Click image for larger version  Name:	image.png Views:	0 Size:	303.3 KB ID:	264933

            Evolution of Seal Materials The evolution of seal materials evolved as seals faced more rugged demands.  Early needs could be met using packed hemp or leather, but as the demands became more and more rigorous new materials were sought.  This led to the introduction of natural rubber seals, which evolved into synthetic elastomers, and finally […]
            Last edited by sapote; 05-16-2024, 05:24 PM.

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              #7
              Awesome thanks all, just ordered one
              ‘04 M3

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                #8
                Originally posted by sapote View Post

                I believe only PTFE "new style" seal should be used on the S54 engine.

                The chart below shows the best rubber seal (VITON or FKM on the chart) only can handle up to 7000 rpm for out cars, and I don't think those rubber seals with the spring on the lip are even VITON.
                I assume the crank seal is 3.5" or 90mm diameter (guessing from visual memory), then the circumference = 2R PI = 283mm
                At 8000 rpm the surface speed is 283mm * 8000/60 = 38m/s which is more than 35m/s that can handle by VITON seal.

                PTFE seal has the lowest friction so I'm surprised to hear that it caused the deep groove. Maybe dust/dirt collected at the seal lip did the wear on the shaft, not the seal.
                Pretty interesting man, I hadn't even thought about this part, you learn something every day.

                E46 ///M3 • 12/2002 • phönix-gelb • 6MT
                E39 ///M5 • 12/1998 • avus-blau • 6MT
                E60 ///M5 • 11/2006 • saphir-schwarz • 6MT

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                  #9
                  The PN# for the M/S5x kit is different than the pn# for the S54 kit. Looking at the parts the bolts are shorter for the S54. There is no listed part number for the housing so we don't know just looking at the diagram if it is different. BUT if the housing is "thinner" the bolts would be shorter.

                  So YMMV but the M/S5x kit may not wok on an S54. I'll see if I can measure some today.
                  '09 HP2S, '12 R12GSA, '00 Black 323iT, '02 Alpine 325iT (Track Wagon), '02 Alpine 330iT
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                  Email to George@HillPerformance.com

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                    #10
                    Part is on it’s way, could I reuse the bolts?
                    ‘04 M3

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                      #11
                      Originally posted by Maxhouse97 View Post
                      Part is on it’s way, could I reuse the bolts?
                      Add sealant to the flywheel bolts to avoid leaking oil

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                        #12
                        Part still not here from BMW parts factory (haven’t dealt with them before) and I made good progress last night, almost have the trans off. If I got into a pinch, could I install the seal I have without the factory tool? I saw guys on youtube using a block of wood…
                        ‘04 M3

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