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Need Help Determining Root Cause of Temperature Needle in Red - SOLVED

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    Need Help Determining Root Cause of Temperature Needle in Red - SOLVED

    Hi everyone,

    Today I pulled my M3 out of the garage to clean it up. I let the car run for a bit and noticed a grinding noise (like loose bearings spinning) from the engine bay. I used my stethoscope in an attempt to isolate the sound. I listened to all the pullies, etc. The water pump sounded fine on the top end. However, when I listened near the belt tensioner, I could hear a higher-than-normal frequency. When I climbed back into the cabin to shut off the car, I glanced at the gauges and noticed the temperature gauge needle was in the red zone. I shut the car off at that point.

    A few hours later, I checked the needle, which was still reading high (at the entry of the red zone). I hooked up my scanner to check for any codes but wasn't able to detect any. The water pump isn't leaking fluid, and I couldn't feel any play. Additional checks:
    • Checked the coolant level - good
    • Opened up the bleeder screw and ran the system briefly
    • Upper radiator hose was very hot to the touch
    • The aux fan did not kick on

    The car and engine are currently sitting at 172kish miles. Here's when I replaced the water pump and thermostat last:

    January 27, 2012 – Mileage: 103,682
    • Water pump replaced with OE water pump
    • Thermostat replaced with OE thermostat
    • All water pump and thermostat gaskets/o-rings replaced with OEM
    • Coolant flushed and refilled with Genuine BMW coolant and distilled water

    Last coolant flush:

    August 21, 2019 – Mileage: 164,683
    • Coolant flushed and refilled with Genuine BMW coolant and distilled water

    What other diagnostics can I run to determine the root cause? I ideally don't want to replace parts through a process of elimination if I can pinpoint the issue. I'm leaning toward the water pump or thermostat but would welcome advice. Thanks for the help.

    Update 8/14/23 (Post 30)

    I had a chance to get back to diagnosing things. The week prior, I let the car run for a few minutes and saw the coolant gauge needle climb into the red zone again. The upper coolant hose warmed up, while the lower coolant hose stayed cool to the touch, but I didn't let the car run long enough to get it up to temp due to the needle position.

    The car wasn't turned on in over a week. The needle was still pegged close to the red zone.

    I pulled the thermostat and the water pump since I needed to perform a coolant flush. I checked the thermostat via the boiling water method, and it opened. I spun the water shaft and checked for play. There was practically no play, and it had resistance similar to new. This led me to believe the hardware (at least the parts I checked) is fine.​

    Update 8/15/23 (Post 34)

    Viewed temps against ambient using a Schwaben scanning tool. The coolant temperature sensors were functioning fine.

    Update 8/16/23 (Post 40)

    ​Did a gauge cluster reset following this procedure. This seems to have solved the needle sticking in the red zone issue for now.

    Will reassemble the cooling system and make sure everything functions as normal.

    Update 8/21/23 (Post 46)

    Reassembled the cooling system and got the engine up to operating temperature. Viewed temps against ambient using a Schwaben scanning tool. The temperature gauge needle climbed to 12 o'clock and stayed put. Everything appears to be operating normally again.​
    __________________________________________________

    My recommendation for diagnosing a temperature needle pegging in the red (in order of complexity)
    1. Perform a gauge cluster reset using this procedure. The reset is function 21.0 in the hidden onboard computer display. If the needle doesn't reset back to its home position (in the blue) while the engine is cold, the cluster may need to be pulled, and the needle may need to be manually reset. This thread explains that procedure.
    2. Check inlet and outlet temperatures using software. This can provide some indication that one of the sensors may not be functioning properly. The onboard computer can display live engine temp by selecting function 7.0.
    3. If the problem persists and hardware is believed to be the cause, ​check upper and lower radiator hose temps by measuring them with them an infrared thermometer. They can also be tested by physically touching the hoses - exercise extreme caution doing this. Read the rest of the thread for insights on this.
    4. Spin the water pump shaft freely (without the fan and belt) while listening for grinding and checking for wobbling/play. Worn and failing water pump bearings tend to exhibit noise and excess play in the shaft.
    5. Pull the thermostat and perform the boiling water test.
    6. Pull the water pump and visually inspect the shaft, impeller vanes, etc., for damage.
    7. Perform other cooling system hardware tests (radiator, etc.) as necessary if none of the preceding steps uncover the issue.
    Attached Files
    Last edited by bimmerfan08; 08-21-2023, 06:55 PM.

    #2
    Try bleeding the system?

    When it overheats does it feel like the hoses are hot? If they don't feel 200F hot then it might be thermostat.

    Water pump could be due but hard to diag without taking it off.

    When it was overheating were both fans running?

    Comment


      #3
      Originally posted by eacmen View Post
      Try bleeding the system?

      When it overheats does it feel like the hoses are hot? If they don't feel 200F hot then it might be thermostat.

      Water pump could be due but hard to diag without taking it off.

      When it was overheating were both fans running?
      Great questions. Should've added to the first post originally. Additional context.
      • Checked the coolant level - good
      • Opened up the bleeder screw and ran the system briefly
      • Upper radiator hose was very hot to the touch
      • The aux fan did not kick on

      Comment


        #4
        Originally posted by bimmerfan08 View Post

        Great questions. Should've added to the first post originally. Additional context.
        • Checked the coolant level - good
        • Opened up the bleeder screw and ran the system briefly
        • Upper radiator hose was very hot to the touch
        • The aux fan did not kick on
        Using a scan tool try to manually turn the aux fan on. At the temps you were seeing the aux fan should have been on full speed.

        Comment


          #5
          What was the approx temp outside and did you have the A/C on when it was sitting idling?
          '05 M3 Convertible 6MT, CB/Cinnamon, CSL Airbox&Flap, PCSTuning, Beisan, Schrick 288/280, SS V1's & 2.5" System, RE Stg 1&SMF, KW V2, CB PS, Apex EC-7R

          Comment


            #6
            Originally posted by jbfrancis3 View Post
            What was the approx temp outside and did you have the A/C on when it was sitting idling?
            Ambient temp was 94* F. A/C was off. Turned it on briefly to check if the aux fan would kick on.

            Any benefit in checking the temp through the dash display? Haven't done that step.

            Comment


              #7
              Originally posted by bimmerfan08 View Post

              Ambient temp was 94* F. A/C was off. Turned it on briefly to check if the aux fan would kick on.

              Any benefit in checking the temp through the dash display? Haven't done that step.
              My view is that there wouldn't have been enough stress on the cooling system (caused by a hot A/C condenser) to lead to overheating, with or without the aux fan running. If it were me, I wouldn't yet focus on the aux fan (or even temp readings) but rather the fundamental bits. In your shoes I would start pulling the water pump and tstat and look for something obvious.

              The only caveat to proceeding that way is condition of the mechanical fan; it should be moving a good amt of air at idle. If you feel faint airflow, or can stop it easily (test at your own risk), that may be a path to first explore.
              '05 M3 Convertible 6MT, CB/Cinnamon, CSL Airbox&Flap, PCSTuning, Beisan, Schrick 288/280, SS V1's & 2.5" System, RE Stg 1&SMF, KW V2, CB PS, Apex EC-7R

              Comment


                #8
                Verify the temperature by using a OBD reader.
                Should have reached down and touched the lower hose to check if it’s hot when the upper hose was very hot with needle in red. It should also be hot.
                If cold then either big air pockets or pump not pumping.

                Comment


                  #9
                  This is what my water pump looked like…water temps were running higher but not in the red and made no noises except for a chirp when starting up.

                  Pull the thermostat and check, relatively easy to get to.

                  Original BMW water pumps have a limited lifetime warranty.
                  Attached Files

                  Comment


                    #10
                    Originally posted by jbfrancis3 View Post

                    My view is that there wouldn't have been enough stress on the cooling system (caused by a hot A/C condenser) to lead to overheating, with or without the aux fan running. If it were me, I wouldn't yet focus on the aux fan (or even temp readings) but rather the fundamental bits. In your shoes I would start pulling the water pump and tstat and look for something obvious.

                    The only caveat to proceeding that way is condition of the mechanical fan; it should be moving a good amt of air at idle. If you feel faint airflow, or can stop it easily (test at your own risk), that may be a path to first explore.
                    I figured I'll start pulling the top part of the cooling system to check visually. The procedure shouldn't take too long. I was needing to flush the coolant anyhow.

                    I recall a simple test for the thermostat is to dip it into boiling water to see if it operates correctly. Is this still a recommended viable test?

                    Comment


                      #11
                      Originally posted by bigjae46 View Post
                      This is what my water pump looked like…water temps were running higher but not in the red and made no noises except for a chirp when starting up.

                      Pull the thermostat and check, relatively easy to get to.

                      Original BMW water pumps have a limited lifetime warranty.
                      Thanks for the picture. Is the impeller composite or metal in this picture?

                      Can you share more context on the OE BMW water pump limited lifetime warranty? I'm not privy to this.

                      Comment


                        #12
                        Regarding water pump brands, what is recommended these days? It's been over 10 years since I purchased a new pump. I recall the recommendation was to go with a composite impeller. I see that FCP Euro (and other vendors) have several brands available.
                        • Geba (metal impeller?)
                        • Saleri (metal impeller?)
                        • Genuine BMW (composite impeller)

                        Comment


                          #13
                          Originally posted by bimmerfan08 View Post
                          Regarding water pump brands, what is recommended these days? It's been over 10 years since I purchased a new pump. I recall the recommendation was to go with a composite impeller. I see that FCP Euro (and other vendors) have several brands available.
                          • Geba (metal impeller?)
                          • Saleri (metal impeller?)
                          • Genuine BMW (composite impeller)
                          I would go with genuine bmw for this part. Many folks get 100k+ on their original BMW pump. I had a saleri pump fail after a couple years.

                          Comment


                            #14
                            Have you compared the needle position (red) to the digitally displayed temp?

                            Why I ask: I’m confused looking at your picture. The oil temp is bottomed out (cold) and the engine is not running per the RPM gauge, so I haven’t sorted out if the ignition is on.

                            (the temp gauge in the cluster can fail)

                            Comment


                              #15
                              Originally posted by OldRanger View Post
                              Have you compared the needle position (red) to the digitally displayed temp?

                              Why I ask: I'm confused looking at your picture. The oil temp is bottomed out (cold) and the engine is not running per the RPM gauge, so I haven't sorted out if the ignition is on.

                              (the temp gauge in the cluster can fail)
                              Yeah it could be the sensor in the lower radiator hose

                              Comment

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