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Alright flimsy racecar seat backs made a couple things very obvious.
First up, the way I had attached my plywood barrier was fine for stopping sharp objects from cracking the carbon wall, but not for actually stopping heavy objects from entering the cabin.
I wanted to attach it to as many stock structural points as possible, but with the seat latches gone, I had nowhere to attach the barrier latches. Dug through the stash and found a couple nuts that fit the stock seat latch bolts:
The captive nuts in the seat latches aren't in line with each other, so I was only able to get one bolt through my latches. Decided to add a couple rivets to keep them from rotating:
I would have preferred to use both bolts, but these top latches aren't what's gonna be seeing most of the load in a crash, so it should be fine. What will be seeing significant load are the bottom two points that attach to the frame tie down brackets:
I had previously used wood eye screws for this. They would have 100% ripped out under any significant load, but I was fine with that cause the stock seat backs were still in place. That is no longer the case, so I got some proper bolt through eye bolts and big fender washers:
Did a similar thing up top:
First issue fixed, onto the next one.
The Slon wall has acted as a giant speaker that amplifies all the annoying noises/vibrations that get to the the rear subframe/RACP since I installed it. However, the seat foam absorbs the majority of that, so hasn't really been a problem. Turns out the stock seat backs were contributing to the attenuation and absorbing a very specific resonance from the panel as well. Poked around and found that if I put pressure on two specific points on the panel, I was able to get rid of the resonance completely.
Following video shows my testing for this. I'm hitting the panel with my fist where the green circle is and am placing one finger with very light pressure where the red x is:
Headphones encouraged, but you can hear the resonance right at 201 Hz. You can even clearly see it in the waveform of the audio in that video. Notice how much longer the decay of each hit is when I'm not damping the left/right sides with my finger:
Printed some modified sections for my seat backs and added some adhesive window foam seal to put some pressure on the panel at the two dampening points that I identified:
Resonance is gone! I'm so glad this was an easy fix, it was driving me crazy on the highway. If you want to feel my pain, type 201 Hz into this website and just let it play for a while: https://www.szynalski.com/tone-generator/
That's what I had to listen to constantly whenever I went above 60ish mph. So glad it's gone.
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