Talking about port shape and not primaries but literally exactly what I was drawing out for non circular cross sections in bends and opening up the inner radius CSA to manage air speed:
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S54 Header Design talk
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Super curious how these will sound once the final product is made. Brysons mullet tune is legit so I imagine once the headers are made, they’ll be just as spectacular. Convinced 3 of my friends to get his tune and they absolutely love it. Would love to try the headers on my dinan s3-r. If a test dummy is needed, I volunteer as tribute 😂
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+1! Really enjoying his dichotomy tune!Originally posted by Abrajam View PostBrysons mullet tune is legit so I imagine once the headers are made, they’ll be just as spectacular.
Build thread: Topaz Blue to Shark Blue
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I haven't seen a lot of talk about AHR headers/section 1. Any thoughts on this? I too am interested primarily in getting that smoothed out, screaming exhaust note. Currently have SGT headers/section 1, Rogue section 2 with dump valve and stock muffler. Wondering if I can maintain stock muffler and still improve sound whether dump valve is open or full closed
There is simply nothing currently offered as a package that provides the incredible HP, torque and sound as an ARH full system for your E46 BMW M3. This system features American Racing Headers patented rotational firing, 6 into 1 long tube header system for the E46 S54 powered M3.The Long System is a direct bolt-in to
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So cool:
35K likes, 867 comments - nelsonracingengines on May 14, 2026: "I always say it’s like the Wild West in the automotive industry these days. Here’s a perfect example of somebody clear across the world sending us a 3D scan of their engine bay. We designed a custom set of stainless headers around the scan, sent the file off to the “stainless toaster oven,” and bam — one-piece 3D-printed stainless headers custom fit to a customer’s car on the other side of the planet. Pretty wild when you think about it. No traditional mockup car here, no shipping test parts back and forth across the world — just digital engineering, 3D scanning, and metal printing coming together to create a truly custom set of headers. #AreyoureadytobepoweredbyNRE #NelsonRacingEngines".
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6-1 headers/exhaust are pretty much known for making a great sound at the expense of torque and generally not much (if at all) hp increase.Originally posted by BTB View PostI haven't seen a lot of talk about AHR headers/section 1. Any thoughts on this?
'09 HP2S, '12 R12GSA, '00 Black 323iT, '02 Alpine 325iT (Track Wagon), '02 Alpine 330iT
Instagram @HillPerformanceBimmers
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Make sense from what I've read, and the little bit of exhaust modeling and tuning I've been doing for my S54. The location of the secondary (2-1) merge has a big impact on the torque curve.Originally posted by George Hill View Post
6-1 headers/exhaust are pretty much known for making a great sound at the expense of torque and generally not much (if at all) hp increase.
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