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    Originally posted by bigjae46 View Post
    Finding out the E46 poses a lot of challenges with splitter tunnels. The tunnels go right where the most common mounting location is under the frame rail. Then I lose a lot of area under the engine.

    I can make a bracket to go over the tunnel for mounting. I will develop a brake cooling deflector plate to work with the tunnels. Last piece of under car aero is making a flat bottom thrust plate.

    Doing my first cast molds. If this works, it will enable me to make small carbon parts relatively fast. I can make the mold in a couple of hours and then cast a carbon part in a out an hour or two. No hunting down vacuum leaks, and closely watching infusions although it is oddly exciting.

    Floor mount adaptors and Heinzenboehmer’s strut brace mount.

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    For the smaller parts, would it be possible to create a 3D printed mold?

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      How come you ended up going with a OEM slicktop vs doing a CF panel?

      Would love to PM you about an inquiry for a E91 CF roof, but I’m on ICE for 30 days so I’ll participate responsibly. 👀

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        Originally posted by Igor_M5 View Post
        How come you ended up going with a OEM slicktop vs doing a CF panel?

        Would love to PM you about an inquiry for a E91 CF roof, but I’m on ICE for 30 days so I’ll participate responsibly. 👀
        I installed a CF roof panel. Forgot to post it.

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        Last edited by bigjae46; 05-25-2025, 03:57 PM.

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          Carbon fiber racing seat floor mounts! The backside didn’t go as planned but they turned out great otherwise! 2.25lbs for the outer and inner. 90% Carbon and 10% kevlar. These will be a mutha f’er to drill. Have to figure that out. Might have to outsource that.

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            I installed a ground control front sway bar. I know some mentioned it interfered with the splitter. It barely clears mine.

            OEM bar w/bushings, housings, and bimmerworld endlinks - 15.6 lbs

            GC bar - 12.6lbs.

            3lbs of weight loss!

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              Carbon hood #2. My supplier shipped me different epoxy which is turning out to be mildly disastrous.

              My hood did not fully infuse so I am having to do a bunch of post work which is in progress and not looming forward to.

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              Also got my ass kicked making a dash with this f’ing epoxy! Yeah, this one ain’t gonna work 🤣!

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              Made some adjustments and the next one was better.

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              Last edited by bigjae46; 08-23-2025, 02:45 PM.

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                Trying out the M color stripes. Its a total pain in the ass but it looks cool!

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                  The dash is done! 3.3lbs full size, 3lbs trimmed to fit around the roll cage. I think this will be 10lbs of weight loss.

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                  The dash has the OE texture so it comes out dull. Just can’t sand it or really do anything to keep it not shiny. I used a dash with some sort of cosmetic issue above the center vents. Got it cheap and its for a track car.

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                  working on a project for someone so I had to take off my fenders. The OE fenders are 6.6lbs. Should be able to make a 2.5 to 3lb carbon version.

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                  Made a carbon center jack pad. Failure…it is 6 grams heavier than the OE part. It was something easy and small to learn how to cast molds with.

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                  Last edited by bigjae46; 08-27-2025, 05:04 AM.

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                    Carbon hood V2 is done! It is 3.5lbs heavier than V1 but far stiffer. Twice as thick and a larger underside. Don’t think it will lift along the windshield which adds a lot of drag…I think. Not perfect. Supplier sent different epoxy. I thought it would be ok but it made infusions really challenging. Learned that there is a big difference in epoxy quality.

                    It worked out in the end. Sexy spread tow fabric with a rattle can 2k clear finish.

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                    Upgraded from the bathroom scale 🤣

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                    Replaced the dogbones on the throttle bodies. Randy from Epic saw a flutter in AFRs (I think) in the mid-RPM range and said I should replace these. Getting the ITBs off are a minor pain but it is an easy DIY otherwise.

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                      How would those rods would affect AFR?

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                        The plastic end gets worn out and allows the butterfly to chatter - at least that is what I'm told.

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