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    Yeah I think it’s just for alignment purposes. With the Karb roof, I’m temporarily snapping in the original roof rails, as well as measuring the front and rear edges all the way across, to help make sure it stays square.

    Originally posted by Sid_E46 View Post

    I was using a Neiko spot weld cutter and went through 3 bits on one side on top of taking forever. Switched to the Blair spot weld cutter and went through the other 3 sides in like 30 minutes.



    Also used a cheap Harbor Freight bandfile to clean up the surfaces. Made the process super easy.

    https://www.harborfreight.com/53-amp...der-58155.html
    I did use the Blair bit with a Milwaukee drill and constantly struggled with 1) the bit walking off and 2) having to apply a ton of downward pressure to get it to cut. Maybe I wasn’t doing it right. Would like to hear how you did three sides in 30 mins lol.

    Agreed. Belt sander with 3M 80 grit belt was very efficient for removing the protruding spot welds and cleaning up the surfaces, and I would highly recommend it. It would likely work well to grind down the spot welds if using the Blair spot weld drill bit isn’t desired…just need to be careful and not go too deep.
    E46 M3 TiAg/Black - Journal​, IG: sharkmar
    981 Cayman GTS Racing Yellow/Black
    C43 AMG Diamond Silver/Red​

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      Originally posted by SQ13 View Post
      Yeah I think it’s just for alignment purposes. With the Karb roof, I’m temporarily snapping in the original roof rails, as well as measuring the front and rear edges all the way across, to help make sure it stays square.



      I did use the Blair bit with a Milwaukee drill and constantly struggled with 1) the bit walking off and 2) having to apply a ton of downward pressure to get it to cut. Maybe I wasn’t doing it right. Would like to hear how you did three sides in 30 mins lol.

      Agreed. Belt sander with 3M 80 grit belt was very efficient for removing the protruding spot welds and cleaning up the surfaces, and I would highly recommend it. It would likely work well to grind down the spot welds if using the Blair spot weld drill bit isn’t desired…just need to be careful and not go too deep.
      You need to use some cutting fluid and also use relatively light force initially so that the guide bit can have a divot to follow. One the divot is formed, you can press down harder so that the spot weld cutter can make contact with the metal.
      2003.5 E46 M3 Silver Grey/Cinnamon

      MCS - Vorshlag - GC - Hotchkis - Supersprint - BBS - Brembo - Dinan - PSMax - SDW - VinceBar - DMG - Haimus - Karbonius - AEM

      http://www.instagram.com/sid_e46/
      Journal: https://nam3forum.com/forums/forum/m...grey-speed-run

      Comment


        Originally posted by SQ13 View Post
        1) the bit walking off
        Did you center punch the spot welds? I bet that helps a lot with the walking.
        2002 Topasblau M3 - Coupe - 6MT - Karbonius CSL Airbox - MSS54HP Conversion - Kassel MAP - SSV1 - HJS - PCS Tune - Beisan - MK60 Swap - ZCP Rack - Nogaros - AutoSolutions - 996 Brembos - Slon - CMP - VinceBar - Koni - Eibach - BlueBus - Journal

        2012 Alpinweiss 128i - Coupe - 6AT - Slicktop - Manual Seats - Daily - Journal

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          Lol I did all of the above and still struggled with it. Def not a quick job for me 🙃 i followed the instructions but my technique was probably poor. Glad it’s over now
          E46 M3 TiAg/Black - Journal​, IG: sharkmar
          981 Cayman GTS Racing Yellow/Black
          C43 AMG Diamond Silver/Red​

          Comment


            1x1 spread tow roof completed! 5.6lbs. Straight out of the mold, no clear coat. Weighed a slick top roof panel - 18.4 lbs.

            It feels a little stiffer than the OE roof when trying to twist the roof diagonally.


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            Last edited by bigjae46; Yesterday, 06:15 PM.

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              Originally posted by bigjae46 View Post
              1x1 spread tow roof completed! 5.6lbs. Straight out of the mold, no clear coat. Weighed a slick top roof panel - 18.4 lbs.

              It feels a little stiffer than the OE roof when trying to twist the roof diagonally.


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              That weave looks so sexy! Nice work brother.

              Comment


                Part of me wants to try having the roof painted in a sort of "fade" silver grey. From a distance it would seem to be paint matched to the car, but up-close, the weave shows through.

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                2003.5 E46 M3 Silver Grey/Cinnamon

                MCS - Vorshlag - GC - Hotchkis - Supersprint - BBS - Brembo - Dinan - PSMax - SDW - VinceBar - DMG - Haimus - Karbonius - AEM

                http://www.instagram.com/sid_e46/
                Journal: https://nam3forum.com/forums/forum/m...grey-speed-run

                Comment


                  Nooooooo leave it
                  http://www.natehasslerphoto.com
                  '99 M3, Hellrot/Sand Beige, slicktop
                  '01 M3, Imola/black

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                    For those that used 3M Panel Bond...how many 200ml cartridges did you need?

                    Comment


                      Originally posted by bigjae46 View Post
                      For those that used 3M Panel Bond...how many 200ml cartridges did you need?
                      1 was more than enough.
                      2003.5 E46 M3 Silver Grey/Cinnamon

                      MCS - Vorshlag - GC - Hotchkis - Supersprint - BBS - Brembo - Dinan - PSMax - SDW - VinceBar - DMG - Haimus - Karbonius - AEM

                      http://www.instagram.com/sid_e46/
                      Journal: https://nam3forum.com/forums/forum/m...grey-speed-run

                      Comment


                        bigjae46 can you show depiction of how similar your CF roof is to the OEM panel.

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