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    If it's an oiled filled strut it's normal.
    The strut is just there to damp the spring.
    2004 E46 M3 • TiAG / LSB nappa

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      Originally posted by Cubieman View Post

      Yeah, thats unfortunate as they are new, but shit happens, hopefully they have some working units in stock.

      I really thought they were bad after test fitting a camber plate and just the weight of that almost fully compressed the struts.

      Edit: After an email with TCK they say this is normal as the front struts are not filled with gas and therefore will not rebound, as long as there is resistance when pulling the strut back up, all is well.

      I believe them, but a strut that doesnt rebound..? Whats the point, its all spring then.
      Factory damper with 120k, new KW, and new Ohlins all went back to their full length after compressing them. Rear factory dampers with 120k did not and were put in the bin.

      Tested a set of used TCK SAs that a friend was looking to buy and the rears would not rebound. Fronts had springs installed and could not be tested.

      Edit: Non-gas filled struts can do this apparently, so I guess TCKs don't have a gas charge.
      Last edited by Slideways; 10-19-2025, 08:46 AM.

      Comment


        Originally posted by Slideways View Post

        Factory damper with 120k, new KW, and new Ohlins all went back to their full length after compressing them. Rear factory dampers with 120k did not and were put in the bin.

        Tested a set of used TCK SAs that a friend was looking to buy and the rears would not rebound. Fronts had springs installed and could not be tested.

        Edit: Non-gas filled struts can do this apparently, so I guess TCKs don't have a gas charge.
        That is not encouraging either, how are the preventing foaming under high speed damping? That is the main reason of gas filling.

        Comment


          Originally posted by maupineda View Post

          That is not encouraging either, how are the preventing foaming under high speed damping? That is the main reason of gas filling.
          Yes, that was my question as well. I recently watched a few videos showing the difference between monotube and twin tube dampers:



          In the video above, it appears that the piston/shaft in the twin tube is rebounding back to its initial position.

          Comment


            Originally posted by maupineda View Post

            That is not encouraging either, how are the preventing foaming under high speed damping? That is the main reason of gas filling.
            Seems like valve design can reduce foaming, and I know oil formulation can. But yeah, nothing prevents it like gas pressure.

            I've seen the odd brand new damper without enough gas pressure to cause the piston to return. E.g., rear Konis for... I think a MkIV Jetta back in the day? AFAIK it's not that they prevent foaming some other way; it's that someone thought foaming wasn't worth worrying about in that application.
            Last edited by IamFODI; 10-20-2025, 06:38 AM.
            2008 E90 M3 6MT
            Slicktop, no iDrive | Öhlins by 3DM Motorsport | Autosolutions

            2011 E90 328i 6MT
            RWD, slicktop, no iDrive

            Comment


              Rebound is the resistance you feel when pulling the collapsed strut shaft out of its body. Rebound is not the apparent power the damper has to push the shaft out.
              DD: /// 2011.5 Jerez/bamboo E90 M3 · DCT · Slicktop · Instagram
              /// 2004 Silvergrey M3 · Coupe · 6spd · Slicktop · zero options
              More info: https://nam3forum.com/forums/forum/m...os-supersprint

              Comment


                Is this too much exhaust leak coming from the exhaust head outlets? I pulled gaskets off (they had about 6 months of use) and this was the result from banks 1, 2 and 4. Did I not tighten the nuts down enough? Maybe - was hard to torque everything down.





                Sent from my iPhone using Tapatalk

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                  I've never seen such marks in all the dozen+ header jobs I've done, only much more minor if anything. Maybe the flanges weren't very straight either, not just loose nuts.
                  DD: /// 2011.5 Jerez/bamboo E90 M3 · DCT · Slicktop · Instagram
                  /// 2004 Silvergrey M3 · Coupe · 6spd · Slicktop · zero options
                  More info: https://nam3forum.com/forums/forum/m...os-supersprint

                  Comment


                    Originally posted by davidinnyc View Post
                    Is this too much exhaust leak coming from the exhaust head outlets? I pulled gaskets off (they had about 6 months of use) and this was the result from banks 1, 2 and 4. Did I not tighten the nuts down enough? Maybe - was hard to torque everything down.





                    Sent from my iPhone using Tapatalk
                    Hand tight can create an exhaust leak. To fully crush the gasket and create a good seal, it needs to be torqued down.

                    1/4" Torque wrench and a small extension can get all the bolts from the top.


                    Click image for larger version  Name:	309139117.png Views:	0 Size:	89.9 KB ID:	323760
                    Last edited by Slideways; Yesterday, 01:40 PM.

                    Comment


                      What’s the shelf life of coolant:

                      A: in an unopened container stored in the garage
                      B: diluted 50/50 with distilled water and stored in a big jug in the garage
                      http://www.natehasslerphoto.com
                      '99 M3, Hellrot/Sand Beige, slicktop
                      '01 M3, Imola/black

                      Comment


                        What is the exhaust manifold stud torque spec? Was contemplating the extended N54 bolts, but couldn’t find the torque setting in that giant torque spec PDF.

                        Comment


                          The torque on the stud isnt probably very high, it will be the torque on the nut that applies the clamping force to the head. Even if the stud was threaded in hand tight, it would still provide adequate clamping force.

                          Comment


                            On a side note, if you are using SSV1's I would skip the n54 studs, they are much longer and make lining up the header flanges a pain as they get crammed between the now longer studs/frame rail area.

                            I got my SSV1'S just after they had some bad batches with misaligned flanges, mine seemed to be straight but maybe not completely so maybe that was my hangup. I actually had to ever so slightly enlarge a few of the flange holes to get them to install

                            Euro headers etc. should be no problem.

                            Also, I feel bad that I put N54 parts on my S54, yuck.
                            2004 Silbergrau Metallic 6MT
                            Karbonius/OEM Snorkel/Flap/HTE Tuned
                            Ssv1/Catted Sec. 1/SS 2.5" Sec. 2/SCZA

                            OE CSL Bootlid/AS SSK/BC Coils/4.10 Gears/ Sportline 8S Wheels/Cobra Nogaros
                            RACP Plates/Vincebar/CMP/Turner RTAB/Beisan

                            2006 M6 Black Saphire SMG
                            Instagram

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                              Nearing winter storage time and getting a plan together. I don't have much experience on the coding/tuning side of things so wanted to put this out there for the group.

                              On the '25-26 winter list:
                              Rod Bearings
                              SMG>Manual swap
                              Euro headers & section 1

                              Sometime slightly later:
                              Karbonius airbox

                              Does it make any difference the order of upgrades or amount of changes as it relates to the DME? For now, I think I'm planning on doing the three things listed, then getting the DME reflashed for the manual swap and a canned tune. Then at some later point, do the airbox and finish with a dyno tune. Part of me wants to just do all of it this winter but I generally don't like doing so many changes at once. I have everything on hand minus the airbox, might order that next week.

                              Comment


                                Originally posted by Keith_MN View Post
                                Nearing winter storage time and getting a plan together. I don't have much experience on the coding/tuning side of things so wanted to put this out there for the group.

                                On the '25-26 winter list:
                                Rod Bearings
                                SMG>Manual swap
                                Euro headers & section 1

                                Sometime slightly later:
                                Karbonius airbox

                                Does it make any difference the order of upgrades or amount of changes as it relates to the DME? For now, I think I'm planning on doing the three things listed, then getting the DME reflashed for the manual swap and a canned tune. Then at some later point, do the airbox and finish with a dyno tune. Part of me wants to just do all of it this winter but I generally don't like doing so many changes at once. I have everything on hand minus the airbox, might order that next week.
                                If you are the paranoid type (like me) maybe at least do just the RB's and drive it when you can, that way you don't introduce new sounds etc. and think it's something it's not.
                                2004 Silbergrau Metallic 6MT
                                Karbonius/OEM Snorkel/Flap/HTE Tuned
                                Ssv1/Catted Sec. 1/SS 2.5" Sec. 2/SCZA

                                OE CSL Bootlid/AS SSK/BC Coils/4.10 Gears/ Sportline 8S Wheels/Cobra Nogaros
                                RACP Plates/Vincebar/CMP/Turner RTAB/Beisan

                                2006 M6 Black Saphire SMG
                                Instagram

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